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Green Building Bible, Fourth Edition
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  1.  
    “Net climatic impact of solid foam insulation produced with halocarbon and non-halocarbon blowing agents” by L.D. Harvey is a study that examines the embodied energy and emissions payback for insulation. In particular polyurethane insulation using either HCFC 141b, HCFC 365mfc or n-pentane as blowing agents are considered. The study is based on a climate with 4000 degree days (and a range of other assumptions to numerous to mention here) are considered. Two performance levels of insulation are considered RSI 3.0 and RSI 10.0. Conclusions are that: -

    · The emissions payback for RSIs ranging from 3.0 to 6.5 and blowing agents HCFC 141b and HCFC 365mfc are between 22 and 39 years respectively.
    · For an RSI of 6.5 payback are in excess of 40 years and an RSI 10.0 marginal payback times are in excess of 100 years!!!
    · n-pentane (Global Warming Potential of 7) has marginal payback for RSI 10.0 of 25 years.
    · Harvey notes that the embodied energy payback for foam insulation with an RSI of 6.5 is 8years and for an RSI of 10.0 is 11 years.

    Referring to the above data, given that an RSI of 3.0 is a U-value of 0.30, if you ensure than the GWP is less than 7 it is bordering on acceptability i.e. CO2 equivalent emissions are likely to be recovered within its life span.

    Referring to the EE of cellulose and low-density mineral fibre the author’s graphs show payback within 0.25-2years. You will note that this payback is substantially less than the CO2 payback for the foamed insulation i.e. the difference is >22years at an RSI of 10....or U-value of 0.1. So, from a holistic environmental stance Harvey concludes that foam insulation in high performance low-energy houses is counterproductive.

    This noble conclusion is obviously is easier said than done. The use of foam insulations in low-energy homes is almost a requirement for technical reasons if no other i.e. to support floor slabs etc. In this light a balanced approach is surely the most reasonable. Minimise the use of foam insulations wherever possible.

    It is very clear that the GWP of the blowing agent should be <5 (as BREEAM/ECO-Homes requirements.) Some manufactures now claim to use such blowing agents with a GWP of 3. Ideally a GWP of <1 should be specified (but I'm not sure whether that is technically possible at this stage.)

    The EE payback for High Density Mineral is circa 20 years. In this light the gap between foam (<GWP 5) and dense mineral wool begins to close.

    For your own copy of these findings please follow this link:
    http://www.geog.utoronto.ca/info/facweb/Harvey/Harvey/aspapers/Harvey%20(2007d,%20ClimateTradeoffs_Insulation).pdf

    In a nutshell I guess the deeper lesson, beyond GWP, is that low-density insulation is best....all this kind of suggest that SIP Systems have a major hurdle to cross....

    Mark
    •  
      CommentAuthorPaulT
    • CommentTimeJun 15th 2007 edited
     
    It is an interesting and mathematicaly complicated document that whilste studing variablilty of the blowing agent on life time performance also juggles other factors, such as the diminishing return when increasing insualtion depth.

    The report has a methodology for aging blown insulations but does not age open cell/ fibre insulations. As anybody who has inspected old insulation in a loft they will know that there is a huge amount of evidence to show that aging is a significant problem with mineral fibre. This also does not include the potential for reduced performance due to moisture (etc), something not covered in the report.

    The report starts of by looking at EPS and XPS then seems to loose EPS. It is very important to distinguish between the two. XPS (extruded) is a bit of an anomoly - it does not have the performance levels of Urethane based insulation, but seems to 0ff-gas at a significantly higher rate and may be more harmful.

    I am not completely convinced by the calculation method and a simple summary report, as presented, does not include all of the mathematics. (table 2 uses an RSI of 1, same as a U value of 1, a completely unrealistig figure). It would have been better to fix the study on a set U value, say Canadian building regulations or Passiv Haus levels as the primary analysis.

    Al lot to absorb - maybe we should send copies to Kingspan et al.
    --------------------------------------------------
    "....all this kind of suggest that SIP Systems have a major hurdle to cross...."
    This is a bit of a leap! (although I agree with most of what you say)

    Firstly not all SIPs are the same.
    - I will be building using Expanded Polystrene (EPS) where the blowing agent is recovered at the factory + EPS is low density!
    - So my comment, on this thread, relate to EPS


    To consider building methods correctly a holistic approach has to be taken, the RSI is only part of the story.

    SIPS do lead to very air tight buildings (the report ackowleges that air exchange can contribute up to 40% of heat loss - actualy this is the average for total ventilation)
    - SIPS effectively provide three air barriers - the inner and outer pannels are sealed and the insulation layer is sealed (details may vary)

    SIPS have vastly reduced thermal bridging (which is typiically 20% of heat loss).

    EPS SIPs - there is no evidence of reduced performance as EPS starts off containing air and continues to do so (the report does not cover the two part blowing and mold forming process for EPS fully).

    EPS is not know to deteriate in the way mineral wool has been proven to do (it can even be used under a damp proof membrane)


    Embodied and finite building resources:
    When using SIPS's there is significantly reduced timber use compared to a timber frame.

    Compared to masonry constructions an entire layer of block work is removed which represents a huge amount of embodied energy.

    This last fact high-lights the dangers of extrapolating too much, however valuable from such reports. This report, and others, is very valuable in identifying specific issues; however it is important that we consider the whole building.

    That is why, when I wrote about SIPs specifically, I asked that all of the benefit of using an integrated system was not lost by simply cladding the home with massively high embodied energy brick and block work.
  2.  
    I have been reading this paper over the weekend. It's an interesting read, for sure, but I rather agree with Paul's comments about the methodology being a little obscure. What Harvey seems to be concentrating on is the marginal benefit of moving from a relative low RSI (what we would call metric R values) values to higher ones. His concluding paragraph is interesting: it states that there is a 25 year energy payback in switching from R9 to R 10 (these are both inside the Passivhaus standard, so are effectively superinsulated already). He says that as the life span of the installation is likely to be over 50 years, it is therefore justified, although it's obviously getting pretty marginal at this point.

    He then adds a final line to say that because cellulose and fibreglass have significantly lower embodied energy, they should be preferred whenever possible. Well yes, up to a point. But the choice of which insulation you use has far more to do with the application than any energy payback characteristics. It's very rarely an either/or scenario. There are many applications where foam will be by far the best insulation to use, just as there will be many where it won't. Just blindly specifying cellulose or mineral wools because they have lower EE seems to me to be missing the point.

    The single useful fact which he might possibly have helped us all with isn't revealed. That is: where is the energy saving tipping point for all the various insulation materials.
    • CommentAuthorMarkH
    • CommentTimeJun 25th 2007
     
    So.... how does using Celotex/Kingspan between and over rafters compare? May take a few years for carbon payback, but overall is environmentally sound...?
  3.  
    Global warming and therefore the carbon payback of an insulant is THE big green issue as I am sure that you are aware (if it don't payback within its performance life what's the point?).
    Recyclability is a secondary consideration (I heard recently that PU can't be recycled). All other issues are, to my mind, of the demishing (yet relevant) importance.
    • CommentAuthorMarkH
    • CommentTimeJun 27th 2007
     
    Ok, to be clear, will Celotex/Kingspan insulation have a short enough carbon payback to warrant it's use? Do we actually have enough information on the embedded energy of these products? (Hoping I'm not wasting my money on the new roof for very little environmental benefit....:confused:)
  4.  
    Have you read the article listed above? You'll need to cut and paste the address as the link doesn't work...the brackets confuse the forum software. Here's the link again for you to review and make your own judgement:

    http://www.geog.utoronto.ca/info/facweb/Harvey/Harvey/aspapers/Harvey%20(2007d,%20ClimateTradeoffs_Insulation).pdf

    The payback is linked to the thermal performance of the insulation and the GWP, as explained in the paper. Personally I am skeptical about the use of foam insulations. Maybe in a few years when the GWP is <1 I'll start to believe in their merits again. I suggest using them as a last resort when nothing else will do (i.e. under floor slabs etc.)

    Also contact Kingspan and ask them what the GWP of the blowing agent is, then you could post it on this forum thread for us all to see. I may get a suprise (it's a while since I checked what they were doing and they may have taken another step forward.)
    • CommentAuthorJohan
    • CommentTimeJun 28th 2007
     
    [quote]Mark Siddall
    The payback is linked to the thermal performance of the insulation and the GWP, as explained in the paper. Personally I am skeptical about the use of foam insulations. Maybe in a few years when the GWP is <1 I'll start to believe in their merits again. I suggest using them as a last resort when nothing else will do (i.e. under floor slabs etc.) [/quote]

    There are other options for under slab insulation, e.g. LWA. What I'm not sure with the extruded clay/glass insulation is how big the embodied energy is. Does anyone know? But al least it doubles up as hard core and is recyclable. :smile:
    • CommentAuthorbiffvernon
    • CommentTimeJun 28th 2007
     
    >There are other options for under slab insulation.

    Why not dig a hole, a foot or two deep, where you want the floor. Suspend big bits of wood across the hole and nail planks down on top. For maximum insulation and no draughts suspend a layer of Thermafleece just below. Not only does this avoid the use petroleum derived, greenhouse gas emitting foams, and quarrying for ballast, and the manufacture of cement, it also sequesters carbon by using stuff that grows on trees and on the back of sheep. And the surface is nicer to sit on than concrete. A win-win-win solution.
    • CommentAuthorMarkH
    • CommentTimeJun 28th 2007
     
    I've now read the report, and it appears that PU/PIR produced with pentane as the blowing agent should have a payback of only a few years when moving from "poor" to "good" insulation (my inverted commas). The problem comes when increasing insulation from a good level to a better level - the decreasing returns in terms of thermal resistance means that the payback becomes much loonger.

    So, for my circumstances - going from a roof with at most 50mm glassfibre (over 35 years old) to a between & over rafter insulation set up using PU/PIR (giving a u value of 0.18) - the payback should be just a few years.
    • CommentAuthorjessejames
    • CommentTimeOct 15th 2007
     
    Does anybody have any ideas about sourcing insulants with low GWP?
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