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Green Building Bible, Fourth Edition
Green Building Bible, fourth edition (both books)
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    • CommentAuthoroiseaux
    • CommentTimeSep 18th 2007
     
    Hello, I am slowly (very) constructing a garden room with a tiled roof using old oak for glazing and main frames, and green oak for the rafters. It appears to be extremely wet and I guess very new. I have read on this forum that green oak will shrink by 10% and I am concerned that my 3.5 metre long rafters will contract and take other frames with it. Should I leave the rafters in postion and covered but not fixed until they seem to have dried out. Your comments would be most appreciated.
    • CommentAuthorbiffvernon
    • CommentTimeSep 18th 2007
     
    The oak may shrink 10% in the direction tangential to the growth rings, a little less in the radial direction but much less along the grain. So your rafter may get 10% thinner but it won't get 10% shorter.
    • CommentAuthortony
    • CommentTimeSep 18th 2007
     
    10% sounds too high too. In length almost not noticeable so fix the rafters now.
    •  
      CommentAuthorrichy
    • CommentTimeSep 18th 2007
     
    You could think about slotting the fixing holes to allow for movement like they did with old furniture.....
    • CommentAuthorbiffvernon
    • CommentTimeSep 19th 2007
     
    Oak from green to 12% moisture will shrink about 8% tangentially and 3% radially but rather less in the longitudinal direction. If it shrinks by 1% you lose 35mm in your 3.5m rafter. In a timber framed building the componants are traditionally fixed together with oak pegs and as the beams shrink the structure becomes tight. (Of course if you build with steel beams you get a bigger movement between night and day through thermal expansion.)
    • CommentAuthortony
    • CommentTimeSep 19th 2007
     
    Biff get serious steel does not expand and contract that much!
    • CommentAuthorbiffvernon
    • CommentTimeSep 19th 2007
     
    Seriously, once the oak has dried out and is sitting at a steady 12-15% moisture, it will move less than steel as a result of the thermal expansion. A 3.5m steel in the roof of a garden room might move one or two millimetres. OK, not enough to worry about.
    •  
      CommentAuthorfostertom
    • CommentTimeSep 19th 2007
     
    Posted By: biffvernonIf it shrinks by 1% you lose 35mm in your 3.5m rafter
    ReallY? That certainly requires slotted fixings or something. But as well as shrinkage, what about warpage and bending on rafters conventionally installed on non-shrinking supports, i.e. not as part of an all-green structure that will shrink and move as a whole but sort of stay together till it settles down?
    • CommentAuthorbiffvernon
    • CommentTimeSep 19th 2007
     
    Oiseaux says that the main frame will be oak, but not green oak. The green oak rafters may shorten by a couple of centimetres but so long as this is taken into account when fitting the windows so the glass doesn't break, I'd use traditional framing joints with pegs and be happy that the structure tightened on drying. Any warping and bending of rafters will add character but not compromise structural integrity.
    • CommentAuthorjon
    • CommentTimeSep 23rd 2007 edited
     
    The coefficient of Thermal Expansion of Steel is about 11E-6/C. Concrete is similar which is one of the reasons that Reinforced concrete works as a compatible structural material. At 3.5 metres, the thermal expansion of most materials is negligable though large external surfaces subject to sun heating usually need to be controlled with joints. The comment about movement during day/night temperatures above is wrong.

    If you fix your rafters to the structure, the forces generated by shrinkage contraction will be sufficient to either pull most frames fixed to it or to destroy the fixing: These shrinkage forces generally exceed the forces due to loading on a structure by several magnitudes. If you have made your frame sufficiently flexible to allow this movement, and accounted for rotational (flexural) forces that may be generated at the joint, then it may be possible. However, generally, green timber should always be left to dry in a similar humidity environment to that of its final intended use before being used in construction.
    •  
      CommentAuthorfostertom
    • CommentTimeSep 24th 2007
     
    Or use slotted fixings or similar, and take account of the expected shrinkage, also bending and twisting, in all aspects of the detailing - quite a complication!
    • CommentAuthorbiffvernon
    • CommentTimeSep 24th 2007
     
    Jon, could you check the arithmetic for me as I've probably got it wrong - 3.5 metre steel with 40 degree C change.

    3500 x 1.14 x 10^-5 x 40 = 1.6 Hence "A 3.5m steel in the roof of a garden room might move one or two millimetres. OK, not enough to worry about."

    I've never built with steel. Have you ever built with green oak?
    • CommentAuthorjon
    • CommentTimeSep 25th 2007
     
    Hi Biff

    The calc is right but generally we would use a mean average of 40C as an annual figure for structures in the UK (such as exposed concrete when evaluating the joint requirements over large bays): Internal daily average variances would usually be less than 40C for internal habitable structures (unless it was an external skeletal frame such as the HK HSBC).

    I haven't tried to build using green timber. The reason for not doing so would be that the movement induced would be too great for most types of finishes and joints (particularly if the movement or joint details were not installed correctly). However I'm sure that it could be done but would need a craftsman builder with specific experience (not easy to find these days). Generally I would always use dried timber.

    Jon
    • CommentAuthorbiffvernon
    • CommentTimeSep 25th 2007
     
    Thanks for checking the sum, Jon. I plucked the figure of 40 degrees C out of the air as I thought this might be the maximum conceivable diurnal variation in the temperature just below the glazed roof of a garden room. Engineers would, of course, want to include a margin of error and might like to consider that if the steel were to be painted a dark colour and in direct sunshine, the beam itself might actually experience an even greater temperature range. You are right to point out that "...average variances would usually be less than 40C", but I'm not sure how much one is comforted by the knowledge that the structure will not usually fail. It is the exceptional that hurts one's head.

    I wouldn't use 'most types of finishes and joints' but would, as I said, "...use traditional framing joints with pegs." Traditionally, oak beams are used green. It takes several years to dry out an oak beam, the rough rule of thumb being a year for every inch of thickness, so using it green is the only practical option. Kiln drying oak is a silly idea.

    The shortage of craftsman builders with specific experience could, in part, be addressed by encouraging the view that oak framing is not that difficult. It's carpentry, not rocket science, the tools are simple and it's good for one's biceps.
    • CommentAuthorjon
    • CommentTimeSep 25th 2007
     
    I understand where you are coming from Biff, there are some exceptionally beautiful exposed timber framed buildings out there. Some school buildings show this craftsmanship off to a high level and are great environments for children to learn in.

    However, the inability of oak to be used economically other than in its green state limits the finishes and claddings available without a great deal of attention to joints and so on. In particular it limits the range of insulation available (other than traditional). Therefore its use in the future may be exceptionally limited for habitable spaces unless the industry can come up with new ways or methods of achieving emission targets.

    jon
    •  
      CommentAuthorfostertom
    • CommentTimeSep 25th 2007
     
    Posted By: jonit limits the range of insulation available (other than traditional)
    That rules out multifoil then.
    •  
      CommentAuthorfostertom
    • CommentTimeSep 25th 2007
     
    jon, what would be the effect of using green oak, expecting it to shrink etc, in non-traditional frames? e.g shallow-pitch trusses in which each member is double, sandwiching steel flitch connectors for the joints? You'd have to allow for the ensemble to shorten, but could you rely on each piece shrinking more or less the same, so the whole would keep its geometry? especially as the doubling would help to even out exceptional movements of individual pieces?
    • CommentAuthorjon
    • CommentTimeSep 25th 2007
     
    Hi tom

    Unfortunately the drying shrinkage process is reverse exponential relative both to time and the size of the material used. If you used timber from different sources, or with different drying start dates, or with different sizes, the rates, and eventual shrinkage differences, would not be the same leading to warping of the form. Even if you managed to obtain pieces that all did shrink at the same rate to the same eventual ralative shortenings, the large joints required in the insulation would form huge cold bridges unless you managed to install a very flexible insulation and exterior finish.

    Unfortunately, if you did that, the durability would go down leading to an increase in annualised embodied costs (and maintenance).
    •  
      CommentAuthorfostertom
    • CommentTimeSep 25th 2007
     
    Posted By: jonthe large joints required in the insulation would form huge cold bridges unless you managed to install a very flexible insulation and exterior finish
    No problem
    Posted By: jonEven if you managed to obtain pieces that all did shrink at the same rate to the same eventual ralative shortenings
    So that's the real problem?
    Posted By: jonIf you used timber from different sources, or with different drying start dates, the rates, and eventual shrinkage differences, would not be the same leading to warping of the form
    Could get round that
    Posted By: jonIf you used timber with different sizes, the rates, and eventual shrinkage differences, would not be the same leading to warping of the form
    Now that could be a problem - but is that all it boils down to?
    • CommentAuthorjon
    • CommentTimeSep 25th 2007
     
    More or less Tom

    Nothing to stop it being done (other than economics and finding a friendly engineer willing to put his PI on the line)

    :-)
    •  
      CommentAuthorfostertom
    • CommentTimeSep 25th 2007
     
    What you reckon, Biff, other than detesting steel flitches?
    • CommentAuthorbiffvernon
    • CommentTimeSep 25th 2007
     
    I expect oiseaux has built his garden room with the green oak beams by now. I'm sure it will be just fine :)
    •  
      CommentAuthorfostertom
    • CommentTimeSep 25th 2007
     
    No but I mean using green oak for the kind of bolted structure I described?
    • CommentAuthoroiseaux
    • CommentTimeSep 26th 2007
     
    Thankyou all for your extremely detailed replies, my conclusion is to provide slotted joints to allow for movement. I only wish I had finished my garden room but alas with visitors, rain etc this has not happened. On a somewhat less controversial subject, I have noticed that the outer rafters which are exposed to the elements are showing a "tide mark" after the rain. Will this disappear and should I treat the timbers or leave to weather.
    • CommentAuthorbiffvernon
    • CommentTimeSep 26th 2007
     
    If it's oak you will get various marks from the rain. Call it character and learn to enjoy it, It will gradually change and even out as it weathers. Imagine what a medieval timber framed building looks like (though you may have to wait a few centuries).
    •  
      CommentAuthorfostertom
    • CommentTimeSep 26th 2007 edited
     
    Thanks Biff - I was wondering if, from your working familiarity with oak, you also have any observations on my question
    Posted By: fostertomjon, what would be the effect of using green oak, expecting it to shrink etc, in non-traditional frames? e.g shallow-pitch trusses in which each member is double, sandwiching steel flitch connectors for the joints? You'd have to allow for the ensemble to shorten, but could you rely on each piece shrinking more or less the same, so the whole would keep its geometry? especially as the doubling would help to even out exceptional movements of individual pieces?
    - which is about structural shape-retention -
    and jon's answer
    Posted By: jonIf you used timber from different sources, or with different drying start dates, or with different sizes, the rates, and eventual shrinkage differences, would not be the same leading to warping of the form
    of which only the bit about differing cross sections seemed to be insurmountable. It would be fantastic to feel free to use green oak, chestnut etc for such purposes.
    • CommentAuthorbiffvernon
    • CommentTimeSep 26th 2007
     
    >...keep its geometry?

    Is this important? Have you ever seen a Tudor oak framed building that is all straight, square and true? And would it look better if it was?
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