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Green Building Bible, Fourth Edition
Green Building Bible, fourth edition (both books)
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  1.  
    So better off using PIR then surely?
  2.  
    If you can use PIR 'safely' after a rigorous risk assessment. The big problem is embedded timbers and interstitial condensation generally. A water-vapour-permeable insulant is more sympathetic to older buildings. However I would not normally use anything with a lambda of over 0.044 if I could help it.

    EDIT to amend ''0.44'' to 0.044 as per Ed's post below.
    • CommentAuthorEd Davies
    • CommentTimeJul 16th 2016
     
    Posted By: Nick Parsonslambda of over 0.44
    Yeah, that'd be poor. ITYM 0.044.

    (I know you know and that it's just a typo but others might be confused.)
  3.  
    Thanks Ed! Yes, I did mean 0.044. Original post edited.
    •  
      CommentAuthorBauwer
    • CommentTimeJul 19th 2016
     
    Posted By: VictorianecoInternal insulation and flat finish, approximately 75m2

    What's the u value, prices and is it truly DIYable? If a wall is 8m long hours do you do it in one go? With batons and sections?


    Hello Victoria,
    Thanks for your enquiry, Bauwer Light is the product of choice in such applications.

    The U value would depend on the application thickness and the build of your wall.
    Assuming 100mm of Bauwer Light internally (in two application layers finished with 5mm of Bauwer Finish) applied to 225 solid brick wall, would give you an improved U value of 0.54 W/m2K compared to an as-built U value of 2.75W/m2K, 5 times improvement in thermal which is seamless and breathable solution, therefore no bridges of cold, condensation issues delivering an improved comfort with Eco friendly solution. Please see earlier comments on Bauwer "feel warm" performance.

    Assuming 50mm of Bauwer Light internally (in one application layer plus 5mm Bauwer Finish) applied to 225 solid brick wall, would give you an improved U value of 0.89 W/m2K compared to an as-built U value of 2.75W/m2K, eg. 3 times improvement in thermal.

    Each bag of Bauwer Light (or Standard) delivers one sqm yield at benchmark 25mm thickness, due to Bauwer Light-weight thanks to Perlite filler.

    75sqm@100mm would require 4 bags per sqm, or 300 bags + 10 bags of Bauwer Finish.
    75sqm@50mm would require 2 bags per sqm, or 150 bags + 10 bags of Bauwer Finish.

    100mm option would promotion price about £2,790 including delivery (London area) and including VAT.
    50mm option would promotion price about £1,600 including delivery (London area) and including VAT.

    It is easier to apply vs traditional plaster due to Bauwer light-weight, please see the earlier feedbacks, you could DIY it, yes. Method statement and the application process:

    https://youtu.be/oxogp2uRgaw
    http://bauwer.co.uk/templates/Default/images/BauwerLightMethodStatement.pdf

    8m wall could be done in one go or in sections as well, with one day gap between the application layers, eg first day 50mm Light, second day 50 mm Light and the third day 5mm Finish. 50mm option could be done in two days.

    Regards, Alexander
    info@bauwer.co.uk
    •  
      CommentAuthorBauwer
    • CommentTimeJul 19th 2016
     
    Posted By: Nick ParsonsEarlier in this thread there is reference to a lambda value of 0.068W/mK. On my 225 solid brick wall this would, for example, give me a u value of around 1.2W/m2K compared to an as-built u value of 2.1W/m2K.


    Hello Nick,
    Your statement is only correct for 30mm Bauwer Light application thickness, which is really too thin.

    30mm of Bauwer Light applied to 225 solid brick wall, would give you an improved U value of 1.2 W/m2K compared to an as-built U value of 2.75W/m2K, eg. 2.3 times improvement. This calculation assumes 5mm of Bauwer Finish.

    As I posted above, higher thickness option should be considered, as 50mm or 100mm (2 layers application).


    Regards, Alexander.
  4.  
    <blockquote><cite>Posted By: Bauwer</cite><blockquote><cite>Posted By: Nick Parsons</cite>Earlier in this thread there is reference to a lambda value of 0.068W/mK. On my 225 solid brick wall this would, for example, give me a u value of around 1.2W/m2K compared to an as-built u value of 2.1W/m2K.</blockquote>

    Hello Nick,
    Your statement is only correct for 30mm Bauwer Light application thickness, which is really too thin.

    30mm of Bauwer Light applied to 225 solid brick wall, would give you an improved U value of 1.2 W/m2K compared to an as-built U value of 2.75W/m2K, eg. 2.3 times improvement. This calculation assumes 5mm of Bauwer Finish.

    As I posted above, higher thickness option should be considered, as 50mm or 100mm (2 layers application).


    Regards, Alexander.</blockquote>

    Can you give figures for the 50mm and 100mm application to the same reference wall? And also advise on price for each method?
  5.  
    Alexander,

    I am sorry, I should have said that I was talking about like-for-like thicknesses.I assumed a 'base-case' U value of 2.1W/m2K and 25mm of your insulating plaster with a lambda of 0.068W/mK. Yes, it is really too thin, but if I were looking to go with thick insulation I would (a) lose the nice ceiling mouldings and (b) choose to use wood-fibre or cork with a lambda of 0.042W/mK.

    You referred on another thread (http://www.greenbuildingforum.co.uk/newforum/comments.php?DiscussionID=14393&page=1#Item_9) to:

    ''other aspects of thermal performance after installation, which includes thermal bridges for boards, breathability and condensation issues, which impacts real thermal performance after the installation but it is a different topic..''

    I agree wholeheartedly that mitigation of thermal bridges is very important indeed, but why do you feel that there is any more of a likely issue with ''thermal bridges for boards'' than with insulated plaster? Poorly-detailed insulation board will leave thermal bridges which could have been mitigated, as will poorly-detailed insulating plaster. On the other hand, good detailing (good practice) with either material will help to keep thermal bridges to a minimum.
    •  
      CommentAuthorBauwer
    • CommentTimeJul 19th 2016
     
    Posted By: VictorianecoSo better off using PIR then surely?


    Not really in my view. Perlite is the sustainable material, please see the Perlites sustainability fact sheet:

    http://bauwer.co.uk/templates/Default/images/Sustainability_Factsheet_Perlite.pdf

    Perlite is used to filter the water and filter wine as well; Bauwer is truly Eco friendly material which improves the home comfort as it highly breathable as well. With seamless application no bridges of cold, so actual thermal performance is equal to the declared.

    PIR is petroleum based, poor breathability, potentially introducing humidity issues and inferior thermal performance due to potential bridges of cold....rigorous risk assessment must be implemented in advance, as Nick suggested. Also low declared thermal performance of non breathable boards, might mean an "airplane cabin" scenario with thermal and comfort losses due to condensation, heat loss through excessive ventilation, etc, etc

    I would prefer natural, Eco-friendly products to be installed in my home. Please see Bauwer product reviews at:

    http://bauwer.co.uk/Products.html


    Best regards, Alexander
    •  
      CommentAuthorBauwer
    • CommentTimeJul 19th 2016
     
    Posted By: Nick ParsonsIf you can use PIR 'safely' after a rigorous risk assessment. The big problem is embedded timbers and interstitial condensation generally. A water-vapour-permeable insulant is more sympathetic to older buildings. However I would not normally use anything with a lambda of over 0.044 if I could help it.


    Hello Nick,
    In the UK, about 28% of all homes have a solid wall construction. This equates to 7 million homes. Most houses constructed before the mid 1930s will have solid walls, most of which are not insulated at the moment but can be and should be insulated in order to improve the comfort and reduce the energy bills. Saying that solid walls are much more difficult and expensive to insulate in order to achieve U value of 0.30 than newer homes with cavity walls.

    In my view it is not fair to request 100 years old home to comply with the 2016 criteria as the only outcome is those houses would be never be insulated with all the humidity issues, cold walls and condensation issues not being addressed. This is especially with the "Green Deal" being born not functional, so no scheme to afford expansive insulation with no upfront cost.

    The solution I see is delivering Eco friendly solutions witch are affordable and improving thermal performance of our homes by 3 to 5 times, with measurable energy bills reductions and improved comfort.

    Also we just opened a representation at the Jersey island, as improved comfort and dehumidification is of particular significance in that area.


    Best regards, Alexander
    •  
      CommentAuthorBauwer
    • CommentTimeJul 19th 2016
     
    Posted By: Nick ParsonsAlexander,

    I am sorry, I should have said that I was talking about like-for-like thicknesses.I assumed a 'base-case' U value of 2.1W/m2K and 25mm of your insulating plaster with a lambda of 0.068W/mK. Yes, it is really too thin, but if I were looking to go with thick insulation I would (a) lose the nice ceiling mouldings and (b) choose to use wood-fibre or cork with a lambda of 0.042W/mK.

    You referred on another thread (http://www.greenbuildingforum.co.uk/newforum/comments.php?DiscussionID=14393&page=1#Item_9) to:

    ''other aspects of thermal performance after installation, which includes thermal bridges for boards, breathability and condensation issues, which impacts real thermal performance after the installation but it is a different topic..''

    I agree wholeheartedly that mitigation of thermal bridges is very important indeed, but why do you feel that there is any more of a likely issue with ''thermal bridges for boards'' than with insulated plaster? Poorly-detailed insulation board will leave thermal bridges which could have been mitigated, as will poorly-detailed insulating plaster. On the other hand, good detailing (good practice) with either material will help to keep thermal bridges to a minimum.


    Hello Nick,
    The logic behind is the number of seams when you would connect the boards together, leveling/preparation of the old walls in order to avoid the gaps, cutting boards to fit the curved, uneven areas, etc, etc

    Bauwer Insulated plaster application is seamless, eg no seams, so it is a monolithic structure, no glue, no gaps, no wastage of the board off cuts, etc. If the solid wall is not smooth, Bauwer insulated plaster could be nicely
    integrated in such uneven and rough structure without cold bridging and with a little effort as well.


    Regards, Alexander
    • CommentAuthorGotanewlife
    • CommentTimeJul 19th 2016 edited
     
    I have to say I am with Alexander on this. A U value of 0.9 and a loss of space of 50mm with vastly reduced risk of poor detailing compared to boards (incl wood fibre), a durable finish that can't be damaged with one un sealed screw, and no risk of damaging those solid walls with condensation issues and all DIYable and not even mentioning the eco bit is a worthy target, - except it is not.....

    but the price?
    •  
      CommentAuthorBauwer
    • CommentTimeJul 19th 2016
     
    Posted By: Victorianeco
    Posted By: Bauwer
    Posted By: Nick ParsonsEarlier in this thread there is reference to a lambda value of 0.068W/mK. On my 225 solid brick wall this would, for example, give me a u value of around 1.2W/m2K compared to an as-built u value of 2.1W/m2K.


    Hello Nick,
    Your statement is only correct for 30mm Bauwer Light application thickness, which is really too thin.

    30mm of Bauwer Light applied to 225 solid brick wall, would give you an improved U value of 1.2 W/m2K compared to an as-built U value of 2.75W/m2K, eg. 2.3 times improvement. This calculation assumes 5mm of Bauwer Finish.

    As I posted above, higher thickness option should be considered, as 50mm or 100mm (2 layers application).


    Regards, Alexander.


    Can you give figures for the 50mm and 100mm application to the same reference wall? And also advise on price for each method?


    Hello Victoria,
    Suggest I replied to your question in my earlier post?

    50mm option would improve U value to 0.89 W/m2K compared to an as-built U value of 2.75W/m2K, eg. 3 times improvement in thermal at £1,600 including delivery (London area) and including VAT. It would mean £21 per sqm to you.

    100mm option would improve U value to 0.54 W/m2K compared to an as-built U value of 2.75W/m2K, eg. 5 times improvement in thermal at £2,790 including delivery (London area) and including VAT. It would mean £37 per sqm.

    Best regards,

    Alexander
    info@bauwer.co.uk
  6.  
    Price seems excessive unfortunately, 50mm IWI will give me a U-Value of approximately 0.3 and will cost £9.03 per square metre using composite boards (£26 per sheet)
    •  
      CommentAuthorBauwer
    • CommentTimeJul 19th 2016
     
    Posted By: GotanewlifeI have to say I am with Alexander on this. A U value of 0.9 and a loss of space of 50mm with vastly reduced risk of poor detailing compared to boards (incl wood fibre), and no risk of damaging those solid walls with condensation issues and all DIYable is a worthy target - except it is not.....

    and the price?


    Hello,

    We sent few free Bauwer bags samples to the green building forum members and they were impressed with the product application and performance. Bauwer is DIYable yes, that's correct.

    Also Bauwer products are produced on the modern, efficient German built manufacturing line, with a bespoke design for the light-fillers products and a state of the art perlite expansion process. Therefore we are able to offer a highly competitive pricing policy which is already led to expansion of the insulated plaster and render market segment in the EU.

    Each bag of Bauwer (Light and Standard) delivers benchmark output of one sqm at 25mm thickness, due to only 280kg/m3 density vs 1,500kg/m3 density of traditional plaster or about 400-800kg/m3 of competitor products.

    The price per bag is subject to the quantity and could range from £15 per bag to as little as £9 for a large promotion quantities.


    Regards, Alexander
    info@bauwer.co.uk
    •  
      CommentAuthorBauwer
    • CommentTimeJul 19th 2016
     
    Posted By: VictorianecoPrice seems excessive unfortunately, 50mm IWI will give me a U-Value of approximately 0.3 and will cost £9.03 per square metre using composite boards (£26 per sheet)


    Hello Victoria,
    We get what we pay for; along with U-Value of 0.3 achieved by low breathability, composite boards you could potentially get other non desirable effects, such as industrial condensation.

    This would potentially impact living comfort, therefore as suggested by Nick earlier, it would be a wise idea to have a rigorous risk assessment for a "safe" usage of composite boards.


    Regards, Alexander
    •  
      CommentAuthorBauwer
    • CommentTimeJul 19th 2016
     
    More information on Bauwer products attached:
    •  
      CommentAuthorBauwer
    • CommentTimeJul 21st 2016
     
    Posted By: GotanewlifeI have to say I am with Alexander on this. A U value of 0.9 and a loss of space of 50mm with vastly reduced risk of poor detailing compared to boards (incl wood fibre), a durable finish that can't be damaged with one un sealed screw, and no risk of damaging those solid walls with condensation issues and all DIYable and not even mentioning the eco bit is a worthy target, - except it is not.....

    but the price?


    Actually U value of 0.9 is a bit low, you would need at least U value of 0.7 in order to comply with regulations.

    Looking at the building regs L1B, there is a provision for homes with as built U values being above 0.7 basically those built earlier than 1982.

    If you got a solid brick wall with U value of 2.70 improvement by 4 times is considered to be reasonable, and need to be at or below 0.7

    WALL TYPES 225mm as built U-Value

    Solid brick wall 2.70
    (prior to 1900) Unfilled cavity wall 2.00
    (1900-1975) Unfilled cavity wall 1.60
    (1976-1982) Unfilled cavity wall 1.00
    (1983-1995) Unfilled cavity wall 0.60
    (1996-2002) Filled cavity wall 0.45
    (2003 - 2010) Filled cavity wall 0.35

    Assuming solid brick wall built, means U-value 2.7 -> 0.64 with 80mm of Bauwer Light with material cost at about £30 per sqm, DIYable.

    Assuming unfilled cavity wall 1976-1982, U-value 1.00- > 0.62 with 40mm of Bauwer Light with material cost at about £16 per sqm, DIYable.
      Solid brick U value req.jpg
    •  
      CommentAuthorBauwer
    • CommentTimeJul 22nd 2016
     
    Another two houses in London were upgraded with Bauwer Insulated Render, delivering considerable savings in heating bills and improved living comfort with Eco-friendly solution. Final decoration is being completed with http://www.sandtex.co.uk/masonry
      1.jpg
    •  
      CommentAuthorBauwer
    • CommentTimeJul 22nd 2016
     
    Photo #2
      2.jpg
    •  
      CommentAuthorBauwer
    • CommentTimeJul 22nd 2016
     
    Photo #3
      3.jpg
    •  
      CommentAuthorBauwer
    • CommentTimeJul 22nd 2016 edited
     
    Photo #4
      4.jpg
    •  
      CommentAuthorBauwer
    • CommentTimeJul 22nd 2016
     
    Photo #5
      5.jpg
    •  
      CommentAuthorBauwer
    • CommentTimeJul 22nd 2016
     
    Photo #6

    Installation was completed by Hollidge Plastering Services from Poole, the company with over 25 years of experience in the plastering trade, who have built an enviable reputation for providing top quality service and craftsmanship working with local builders and architects as well as private homeowners.

    More at: http://www.freeindex.co.uk/profile(hollidge-plastering-services)_396099.htm
      6.jpg
    •  
      CommentAuthorBauwer
    • CommentTimeJul 22nd 2016
     
    Our latest Bauwer leaflet:
      Bauwer1.jpg
    •  
      CommentAuthorBauwer
    • CommentTimeJul 22nd 2016
     
    Leaflet page 2:
      Bauwer2.jpg
    •  
      CommentAuthorSteamyTea
    • CommentTimeJul 22nd 2016
     
    You can add multiple images to a single post by initially adding one image and posting, then using the 'edit' function, add another image, then save changes (repost). You can do that for as many images as you like.
    • CommentAuthorMarkyP
    • CommentTimeJul 22nd 2016 edited
     
    has anyone ever tried mixing their own insulating plaster? Perlite is available (100 litres for about £20), likewise vermiculite. I wonder if some experiementation with these, an aggregate base and lime would lead to a nice, lightweight plaster at a cheap price. If I had the time, I'd give it a go.
    •  
      CommentAuthorBauwer
    • CommentTimeJul 22nd 2016
     
    Posted By: SteamyTeaYou can add multiple images to a single post by initially adding one image and posting, then using the 'edit' function, add another image, then save changes (repost). You can do that for as many images as you like.


    Sounds like a good idea....thanks! I'll give it a try next time :)
    •  
      CommentAuthorBauwer
    • CommentTimeJul 22nd 2016
     
    Posted By: MarkyPhas anyone ever tried mixing their own insulating plaster? Perlite is available (100 litres for about £20), likewise vermiculite. I wonder if some experiementation with these, an aggregate base and lime would lead to a nice, lightweight plaster at a cheap price. If I had the time, I'd give it a go.


    Hello Marky,
    We tried back in 2004...It took us years of formula card iterations and changes to the recipe as well as manufacturing technology development in order to achieved a genuine Bauwer performance. With considerable investment in R&D we developed a robust patented technology, as well as built a bespoke light fillers manufacturing line, using modern German equipment and technology.

    Yes, your idea is great, but there are numerous challenges, one of them mixing a very light material like expanded Perlite (lambda 0.032 W/mK) with a high density binding components and expecting them to work as a one.

    In regard to the cheap price, you refer to 100 liters at £20, which would mean 5L per each £.
    Bauwer Light, ready to mix, high quality thermal render, would give you an output of 25L from each £9 bag (promotion price), which would mean 3L per each of your £. But it is ready to mix, superior product, not a raw material.

    Many years of well coordinated R&D efforts, Continuous Improvement (CI) in the manufacturing processes, sustainable sourcing and distribution strategy allowed us to achieve a great performing product at an affordable price.

    Our vision is to improve the thermal performance and living comfort of numerous wet and cold homes which would not be improved otherwise. Bauwer, improve your home :)


    Best regards, Alexander
   
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