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    • CommentAuthormzthomps
    • CommentTimeDec 11th 2011
     
    I have been observing a problem with a recent solar pv installation which is preventing it from generating properly:
    The inverter is regularly reporting a grid fault and cutting out for 600 secs resulting in very little overall generation. This appears to be more prevalent when it is generating above 1kw. I have noticed that it always seams to be operating at an AC of 251 to 253V - to the top end of the DNO tolerance of 253V.
    After a forced reboot (I turned off the AC, DC and then switched back on), it restarts OK for a while, but I have managed to capture it operating at 255V - which is I guess the reason why it is cutting out?

    Others in the area with solar pv don't have a problem (or maybe they don't understand what they are looking at to know?) I don't have sufficient kit to carryout any analysis on the true grid voltage.

    Inverter is a Schuco SB2500HF-30. System is 2.5kwp. Fitted by SolarTech.

    Haven't been able to have a sensible conversation with installer yet. I guess they are maxed out the FIT deadline. I'm loath to raise it with the DNO until SolarTech have discounted a problem with the inverter.

    Any ideas what could be causing the problem? Thanks.
    •  
      CommentAuthorDamonHD
    • CommentTimeDec 11th 2011 edited
     
    Is the system v close to a substation/transformer and thus mains voltage *is* at the top end of the range? (If so the DNO may be able to tweak it downwards I suppose.)

    Has the inverter been left on the settings for the wrong country (eg German) with slightly different voltage limits? If so the installer should fix, possibly requiring a magic code from the manufacturer to switch regions.

    Is the AC wiring from inverter back to consumer unit too thin, thus letting the voltage rise too high? Does that wiring get warm to the touch?

    Rgds

    Damon
    • CommentAuthorCWatters
    • CommentTimeDec 11th 2011
     
    I'd measure the grid voltage with the PV disconnected using a regular multimeter.

    It's an interesting topic because it implies there are some sites where PV can't be installed because the grid voltage is too high. Not sure what they do in such cases. Who pays if the mains voltage is high but within spec?
    •  
      CommentAuthorDamonHD
    • CommentTimeDec 11th 2011 edited
     
    If it's in spec then the inverter should cope, I imagine.

    For a friend's installation they were right next to a substation and right at the top end of the acceptable range, causing some trouble to the inverter, so the DNO tweaked the voltage down a tad, and all was well.

    Rgds

    Damon

    PS. A plug-in power meter may do a reasonable job of reporting volts RMS.
    • CommentAuthorMartinH
    • CommentTimeDec 11th 2011
     
    We had the same problem with our Aurora inverters for our wind turbine. I measured the grid voltage as 250V (multimeter) and spoke to the DNO. They put in a monitor for a week, which showed a mean voltage of 251 with quite frequent excursions above 253v. Ultimately they changed the tapping on the transformer that supplies us (only - we are in the sticks) so we now have an average of about 235v.

    No over voltage problems since then, but we have had low voltage problems a few times. The inverters cut out showing a grid voltage of say 210 and when we phone the DNO they report no faults, but when pushed, admit that our area is being fed from another line while they do maintenence on the normal supply line.
    • CommentAuthorEd Davies
    • CommentTimeDec 12th 2011
     
    Posted By: CWattersIt's an interesting topic because it implies there are some sites where PV can't be installed because the grid voltage is too high. Not sure what they do in such cases. Who pays if the mains voltage is high but within spec?


    AIUI, you're allowed to source up to 16 A and it's still the DNO's problem to keep the voltage within limits. They can ask you to temporarily disconnect while they sort it out but any changes to the network to do so are at their expense.

    However, that'll presumably be based on the voltage measured at your main fuse. Any voltage drop beyond there would, I imagine, be your problem. I think the moral is that if your voltage is at all on the high side then put the inverter close to the main fuse.
    •  
      CommentAuthorDamonHD
    • CommentTimeDec 12th 2011
     
    I think that some German installs were reported to have had difficulties from having too thin wiring to the consumer panel, so minimise length and go well beyond minimum wire gauge.

    Rgds

    Damon
    • CommentAuthorCWatters
    • CommentTimeDec 12th 2011
     
    Posted By: Ed Davies AIUI, you're allowed to source up to 16 A and it's still the DNO's problem to keep the voltage within limits.


    Thanks that makes it a lot clearer.
    • CommentAuthormzthomps
    • CommentTimeDec 13th 2011
     
    Thanks for the feedback. I've tested the household mains voltage using a cheap socket power meter and it appears to agree with the ac reading on the inverter and shows it operating on the high side - between 249V and 257V. Even with the pv switched off. Noticed the voltage tends to rise with the sun also!

    If the PV is making a contribution to the voltage levels it is not significant.

    Have put a call into the DNO.
    • CommentAuthorMartinH
    • CommentTimeDec 13th 2011
     
    Max they should supply is 253v - not sure if they can go above this very occasionally, but it seems you have a pretty consistent over voltage. Most inverters for the UK market are set to cut out if the supply goes above 253v or below 216v. If the DNO supplies high volts then your bills will be higher.... . We also discovered that laptop computer switched mode power supplies will set off the RCCB trip if the voltage is very high. We had terrible problems with them until the voltage was reduced to 235.
    • CommentAuthorpmusgrove
    • CommentTimeDec 13th 2011
     
    Surely the higher the voltage the higher the power output and the more £ in the pocket. Keep it high but not too high!
    •  
      CommentAuthorDamonHD
    • CommentTimeDec 13th 2011
     
    Power is power: the voltage at which it is produced or consumed is irrelevant for these purposes. You can't break the laws of physics (unless you have Tony's dispensation) and magic more from the system with the same sunlight coming in just by virtue of the mains voltage.

    Rgds

    Damon
    • CommentAuthorGavin_A
    • CommentTimeDec 13th 2011
     
    true. but it could allow you to output more watts peak while staying within the 16amp limit, and it's the kWh that's being measured for fit purposes.
    • CommentAuthorEd Davies
    • CommentTimeDec 13th 2011
     
    But if the voltage is higher you can feed in more power while staying within the 16 A limit.

    Not that, as understand it, any of the inverters allow you to set the current limit, just a power limit.
    •  
      CommentAuthorDamonHD
    • CommentTimeDec 13th 2011
     
    I just asked the DNO to waive the 16A limit and they did. Much easier than frigging around with line voltages!

    Rgds

    Damon
    • CommentAuthormzthomps
    • CommentTimeDec 19th 2011
     
    Just a quick update on my original problem...

    The DNO are still looking into the problem. They did come out at 6 on the day I reported it and said (I paraphrase) "It measures 249V so within tolerance". I pointed out that the village is on a spur and that at 6 in the evening I'm not surprised the grid voltage is within tolerance as everyone's drawing. Also it fluctuates by 10V throughout the day anyway. Called them back and they are now taking it more seriously. The guy said they are getting no end of calls since the rapid takeup of PV. They're talking about turning down the tap 2.5% but I guess they need to do some tests at the bottom end of the spur first.

    I wonder what other options they have if the bottom of the spur is close to the low end of the range? Presumably they are obliged to come up with a solution (voltage regulator before meter in my garage maybe?).

    I'm a bit dissappointed that this assessment of grid voltage does not form part of solar pv design or atleast the commissioning process.

    To their credit the Solar installer did came out to recheck the setup and identified that the box was still set for Germany - and they need to apply for a code for the UK. I don't think this is material in terms of the cut off function, but it just goes to show how careless Solar PV installers can be. Again inverter set up should be part of the commissioning process.
    •  
      CommentAuthorDamonHD
    • CommentTimeDec 19th 2011
     
    I think the German range is tighter: the previous problem I know about and mentioned was indeed where the inverter had also been allowed to default to German settings. The intervention of the DNO and the resetting of the inverter to UK settings removed the issue entirely so far as I know.

    Rgds

    Damon
    •  
      CommentAuthorSteamyTea
    • CommentTimeDec 19th 2011 edited
     
    Posted By: DamonHDI think the German range is tighter:

    Is that why there are concerns in Germany about the grid mix and the large uptake in in PV.
    And it must be remembered that one scheduled shut down of a cable in Germany caused a cascade of unscheduled ones across mainland Europe.
    •  
      CommentAuthorDamonHD
    • CommentTimeDec 19th 2011
     
    Since Germany has about 20x more PV than the UK they are bound to see more problem cases.

    But it's not much to do with transmission (turning off the nukes will cause far worse problems there) but rather with distribution...

    Rgds

    Damon
    • CommentAuthorskyewright
    • CommentTimeDec 19th 2011
     
    Posted By: DamonHDI think the German range is tighter

    At both ends of the range. or just at the upper end?

    i.e. could the UK v Germany differences just be a side effect of the harmonisation of voltages to nominal 230V which (so far as I'm aware) didn't involved any actual changes to the networks, working instead just by allowing generous enough +/- margins that existing national systems were okay as there were?

    Just a thought...
    • CommentAuthorCWatters
    • CommentTimeDec 19th 2011
     
    Posted By: mzthompsThey're talking about turning down the tap 2.5% but I guess they need to do some tests at the bottom end of the spur first.


    It will be interesting to see what they do if the far end of the spur alreasy drops too low during half time on a dark night.
    •  
      CommentAuthorDamonHD
    • CommentTimeDec 19th 2011
     
    skyewright: I don't know, but at a WAG, the top end would be more likely a problem given the sleight of hand in the 'harmonisation' that you refer to.

    Rgds

    Damon
    • CommentAuthorskyewright
    • CommentTimeDec 19th 2011
     
    Posted By: DamonHDskyewright: I don't know, but at a WAG, the top end would be more likely a problem given the sleight of hand in the 'harmonisation' that you refer to.

    Yes, that was my thinking. i.e. a system expecting German reality might see a voltage regarded as highish but acceptable in UK reality as too high? Conversely, maybe a system expecting UK reality might see a voltage regarded as lowish but acceptable in German reality as too low?

    All speculation (I did a quick google, but didn't spot anything conclusive)...
    • CommentAuthormzthomps
    • CommentTimeDec 22nd 2011
     
    An update...
    I'm still waiting for SolarTech to come back with the override code to change seting from German to UK. Also DNO are planning to get the hot glove team to turn the tap down 2.5% in the new year. System is still cutting out. But hopefully will work fully by mid Jan.

    Mark.
    •  
      CommentAuthorDamonHD
    • CommentTimeDec 22nd 2011
     
    Well, you're not really missing a lot of sunshine.

    Be sure to pass the hot glove around afterwards and wring some of its embedded energy out! B^>

    Rgds

    Damon
    • CommentAuthormzthomps
    • CommentTimeFeb 1st 2012
     
    Update.

    The DNO (who were very professional) came out just after Christmas and turned the tap half-a-screw. This has resulted in voltage remaining within range. Max now of 250V, but generally around the 240V mark. I'm still waiting for code to set inverter into UK mode though, but don't think this is material to my problem.

    This seems to have resolved the original problem. Performance on a good sunny day at this time of year results in 4.5 to 5.5kwh. So far very pleased with it as its only a 2.5kwhp system, it is only Jan and there are some trees which block the low sun in the afternoons.
  1.  
    Is that a peak of 4.5 to 5.5Kw out of a 2.5Kw system? That's pretty impressive, wonder if there is still something wrong with ours! Where is the installation and what kind of panels are used?
    •  
      CommentAuthorJSHarris
    • CommentTimeFeb 1st 2012 edited
     
    <blockquote><cite>Posted By: Phil.Chaddah-Duke</cite>Is that a peak of 4.5 to 5.5Kw out of a 2.5Kw system? That's pretty impressive, wonder if there is still something wrong with ours! Where is the installation and what kind of panels are used?</blockquote>

    Looks like 4.5 to 5.5 kilowatt hours for a whole day from a 2.5 kilowatt peak PV installation to me.

    Daylight hours are around 8 hours at the moment, so 5.5 kWh equates to an average power from the 2.5 kWp PV system of around 0.69 kW, or about 27% of peak power.
    • CommentAuthormzthomps
    • CommentTimeFeb 12th 2012
     
    Topped 8kwh yesterday - nice blue sky day.
    •  
      CommentAuthorDamonHD
    • CommentTimeFeb 12th 2012
     
    Mmm, just under 6.5kWh from mine yesterday (and just over 2kWh today).

    Rgds

    Damon
   
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