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Green Building Bible, Fourth Edition
Green Building Bible, fourth edition (both books)
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    •  
      CommentAuthorKatymac
    • CommentTimeMar 8th 2007
     
    This is the current order of running (I hope)

    Amazonails are going to do the plans
    After PP & BR, I will

    Arrange site power (generator until power arrives), hire a portaloo & dig a trench to get the water connected (using a hose until that is fitted)
    Clear the barn & surrounding areas of junk/rubbish etc
    Remove the roof (asbestos - £6.5K)
    Lower walls, block up existing holes, cut for new windows (keeping old block/rubble to be crushed for car park foundations)
    Arrange drainage (to interior floor level), cess pit (probably) & either rainwater tanks or soakaways (although I think I need one of them any way for overflow)
    Put the new roof on this is about a metre wider & longer in each direction - the materials used are still to be decided - concrete tiles, onduline, roofing felt & shingles are all in the running with metal as a low possibility
    Foundations of straw bale wall (AN course?)
    Strawbale wall (AN Course?)
    Fit windows & doors
    Exterior finish (not sure if this is a plaster or a render or both.....waiting for clarification)

    Then we do the interior
    floor/heating
    Partitions & ceiling
    1st fix plumbing
    1st fix electric
    2nd fix joinery
    2nd fix plumbing - Kitchen fitting & Bathroom
    2nd fix electric
    Paint walls white
    Lay linoleum (if I can afford it or vinyl if I can't)

    At least I think that's how it will go
    The big question is how much (if any) of that I can do
    I can paint the walls, but I need to decide if I should attend these courses on strawbaling et al so that I can carry on with it if it doesn't get finished on a course
    Also whether I am physically capable of doing that sort of work or whether I pay someone to attend the courses & pay wages to do the work (I would need to pay for the course & thier wgae while they attended I guess)

    Amazonails say I need to provide food for the courses & I don't worry about that an extra 12-22 to feed at lunch-time doesn't phase me (as long as they aren't too fussy)
    •  
      CommentAuthorfostertom
    • CommentTimeMar 8th 2007 edited
     
    Sounds good Katymac.

    Honestly I find £6.5k to remove asbestos-cement (not high-risk unbound asbestos) hard to swallow. If so, I'm shocked, and so will farmers up and down the land. Check again.

    Why lower the walls? - as I said, loss of useable volume (can equal mezzanine floorspace if nec in future) that you already have and will actually have to pay extra to get rid of, incl having to demount and later refix your roof trusses. Why not leave as is? 2 or 3 more courses of strawbales; OK more volunteer mouth-days to feed; not a problem structurally as all is unusually well stabilised by the existing walls, compared with normal strawbale methods; additional heat-loss area insignificant.

    Roof 1m wider/longer - does that mean 50cm at each edge? That only just covers the straw-bale thickness - why not go for an additional 50cm overhang all round - will make you boring old shed look good, and shelter the walls. Once you've done the labour to extend 50cm, an additional 50cm is nothing, just a bit more Onduline and rafter or whatever. Have you thought of extending (or making future provision to) part of the roof to form a covered play area/porch on a couple of telegraph pole columns?
    •  
      CommentAuthorKatymac
    • CommentTimeMar 8th 2007
     
    No I meant a 1m on each side.....(all 4 of them)

    The ceiling cost is a problem if I don't hang the ceiling off the rafters isn't it?

    and I'm still not sure about the high ceiling not equalling high heating costs

    Like the extending the roof idea - not sure I have any spare budget
    •  
      CommentAuthorfostertom
    • CommentTimeMar 8th 2007
     
    Assuming you're going to be insulated to excellent standard (no reason why you shouldn't, starting from scratch), then your sources of heat loss, in order of significance will be:
    1. accidental air leakage (unless you really go to town on that - again no reason why not)
    2. conduction through windows and doors (taking it that you'll have nice fat squishy better-than-builders-merchant-ordinary airseals)
    3. floor (but see below)
    4. roof
    5. walls, if straw-bale
    Maybe 3, 4, 5 might be in different order. Anyway, heat loss through your straw-baled walls will be the least of your problems, so you can afford to leave them taller.

    Notice that none of the above list of heat-loss sources has anything to do with the height of the spaces. It's a popular misconception that taller spaces require significantly more heat, at any rate when insulation is good. Sure you have to heat up more air but that's done in a flash, is negligible compared to heating up the surrounding solid materials.

    Even with intermittent use, given excellent insulation, it's right to go for the 'stays pretty warm all the time' strategy, rather than the 'whack it up just before opening time' strategy. Actually, with heavy blockwork wall surfaces exposed internally, plus maybe heavy solid floor surface (or thinly overlaid), you've no alternative. The surrounding surfaces don't have to be re-heated every time - they stay pretty warm, even if heating goes off or goes to a reduced setting overnight. In this scenario, tall spaces really won't take any more heating at all.

    If you really want to minimise heating costs, then as I say, really go to town on airtightness - that's where most of your remaining heat loss will go, once you've insulated really well. This takes knowing design and specification, including sealing all the many difficult/hidden corners and junctions - hairlines and pinholes are the target - don't skimp - the result will only be as good as the weakest point. Also long-term durability - forget reliance on any kind of sticky tape. Then your only ventilation is deliberate. If anyone suggests that leaving the building leaky is a good idea for ventilation, just blow in their ear. Order windows without those awful plastic trickle-ventilators; order 2-stage cockspur latches or preferably espagnolette multipoint locking; then open windows a crack or a lot, or look into passive stack ventilation (can someone else advise?) or for even more economy and superb, cool freshness, invest in heat-recovery ventilation. That would work very well in your barn, as it's shaping up.

    Do you feel you must have a low horizontal ceiling,like 2.3m standard house height, for any other reason? Sounds depressing. Cheapest possible is to use the underneath of the roof slope as your lofty ceiling, no separate horizontal ceiling. Generally open-plan, partitions up to various heights as needed. If certain rooms must be completely separated, then put a ceiling over just that bit, maybe make that bit into a mezzanine gallery for the kids to rest or make a den or something. I do think you could do with some spacial concept input - your own practicality plus Amazon Nails' constructional priorities won't necessarily add up to something delightful.
    •  
      CommentAuthorKatymac
    • CommentTimeMar 8th 2007
     
    Who do I get "ome spacial concept input" from - I haven't found an architect to take me seriously yet
    •  
      CommentAuthorfostertom
    • CommentTimeMar 8th 2007
     
    Floor - what's the existing like? Level enough to use, or all up and down, typical agricultural-style?

    Given the heavyweight stays-permanently-warm scenario, then the floor and the gound under it can heat up over an initial period of days or even weeks, but then stay as a great reservoir of warmth. To achieve that, you don't need underfloor insulation, just good perimeter insulation, provided you're going to dig down all around the perimeter. You'd lean something like 15cm of closed-cell plastic foam insulation - foil faced Cellotex or unfaced Kingspan - vertically against the foundation wall, from ground level down to say 1m below, before re-filling the trench with earth, or blockwork foundation wall.

    If you're not digging down that deep, then do the above to as deep as you can, plus underfloor insulation - but not all over the floor area, just in a band say 1.2m wide around the perimeter.

    Doing the above, the floor might still feel a little chilly to sit on, so maybe you're thinking of some kind of wooden (or inevitably I guess woodgrain printed MDF laminate) floor. This can be quite thin and the heavy floor underneath will still lend most of its benefits of massiveness.
    •  
      CommentAuthorfostertom
    • CommentTimeMar 8th 2007
     
    Posted By: KatymacWho do I get "ome spacial concept input" from - I haven't found an architect to take me seriously yet
    Keep looking - no shortage - ask around - maybe they smell your reluctance to pay!
    •  
      CommentAuthorKatymac
    • CommentTimeMar 8th 2007
     
    Architects (apparently) get 7.5-8% of a project my size but would rather work on one that costs twice as much as mine (iyswim) - I expect to pay between 7K & about 10 K for the architect - I just can't find one

    I'm still getting to grips with the post before (about the floor)
    •  
      CommentAuthorfostertom
    • CommentTimeMar 8th 2007
     
    7.5-8% would get you the full service - inception/brief - design - Planning - working drawings - specification - Bldg Regs - tender - construction supervision - contract management and financial control - completion. You not doing a thing! Maybe you only want half of that? Lots of young/bright architects would jump at a project like yours. Try regional directories of AECB and Keith's Bible.
    •  
      CommentAuthorKatymac
    • CommentTimeMar 8th 2007
     
    I really don't mind paying - I have rung numbers of of the bible....honest - I must have been in touch with about 22 architects (they are too small, too big, not my thing or you have to spend £1000's more) 2 were interested but too busy
    •  
      CommentAuthorfostertom
    • CommentTimeMar 8th 2007
     
    Strange..... can anyone else suggest - where are you, Norfolk?
    •  
      CommentAuthorKatymac
    • CommentTimeMar 8th 2007
     
    Yep (over by Yarmouth)
    •  
      CommentAuthorKatymac
    • CommentTimeMar 8th 2007
     
    What about straw bale foundations of sleepers?

    I guess they wouldn't be very insulating......but they would look quite nice:wink:

    Then we could put a dp membrane against the wall and infill with rubble and cement (with no sand apparently)

    The whole lot would be on a trench of gravel??

    Or not??
    •  
      CommentAuthorKatymac
    • CommentTimeMar 8th 2007
     
    Posted By: fostertom (or inevitably I guess woodgrain printed MDF laminate) floor.


    I don't think so:fierce:

    Marmoleum (if I can afford it)
    •  
      CommentAuthornigel
    • CommentTimeMar 8th 2007
     
    There are some recycled carpet tiles which may be suitable.

    http://www.renewalcarpettiles.com/

    Cost is £18 sq m supply only - should be cheaper than marmoleum which is more like 25 I understand.
    •  
      CommentAuthorKatymac
    • CommentTimeMar 8th 2007
     
    Carpet isn't really ideal for the nursery

    But I will be buying second hand carpets for the non child bits (office/staff room)

    Marmoleum - I have had a quote for £6K fitted :shocked::shocked::shocked:
    •  
      CommentAuthornigel
    • CommentTimeMar 8th 2007
     
    how much is that per sq metre?
    •  
      CommentAuthorKatymac
    • CommentTimeMar 8th 2007
     
    £30 psqm fitted:shocked:
    •  
      CommentAuthornigel
    • CommentTimeMar 8th 2007
     
    I knew it was about £25 to buy so thats probably about right. I would have thought that you would have got a discount for the area involved though.

    Have you considered cork tiles? I think you can get this for £18 per sq m supplied.
    •  
      CommentAuthorKatymac
    • CommentTimeMar 8th 2007
     
    Hmmm

    Like cork - how do you prevent the children to picking the bits out?
    •  
      CommentAuthorKatymac
    • CommentTimeMar 8th 2007
     
    BTW the Marmoleum - was about the 6th quote

    One was for £20 supply and £25 to fit:sad::sad::sad:
    •  
      CommentAuthornigel
    • CommentTimeMar 8th 2007
     
    The cork tiles are normally sealed with a sealant like os hardwax finish which is very tough.
    Interesting range of prices you have been getting.
    •  
      CommentAuthorKatymac
    • CommentTimeMar 8th 2007
     
    I thought that:wink:

    So is the hard wax finish very non toxic - as the babies will be licking it?
    •  
      CommentAuthornigel
    • CommentTimeMar 8th 2007
     
    insructions for treatment: http://www.osmo.co.kr/hardwax.htm

    The finish is made up of natural oils and waxes. No solvents.
    •  
      CommentAuthorfostertom
    • CommentTimeMar 8th 2007
     
    Posted By: KatymacWhat about straw bale foundations of sleepers?
    I guess they wouldn't be very insulating......but they would look quite nice
    Then we could put a dp membrane against the wall and infill with rubble and cement (with no sand apparently)
    The whole lot would be on a trench of gravel??
    You need to determine the Bldg Insp's attitude to basically sub-normal-requirement i.e. shallow (potentially subject to frost heave etc) founds for the straw-bale non-structural skin.
    You mean sleepers (as a prettier alternative to visible masonry) as the top layer of your base wall i.e. where visible from GL up to FL, laid on a rubble/cement mix (no fines/sand) on a gravel bed in a shallowish trench? With vertical DPM against the existing blockwork in the trench, up to FL? Interesting - the no-fines should drain freely, keeping all waterlogging away from the existing wall, so maybe not needing a retrofitted wall DPC. Make sure that any water falling into the bottom of the trench willdrain away to somewhere, otherwise the trench could just fill up with water, in between the lumps of rubble.
    Yes the sleepers wouldn't be insulating, so 15cm of Cellotex or Kingspan between the sleepers' inner face and the extg blockwork, leaned vertically against the blockwork, from top surface of sleepers e.g. 15cm above GL down to as far below GL as poss.
    • CommentAuthorGuest
    • CommentTimeMar 12th 2007
     
    Hi there

    just a couple of points to bear in mind, If its been a grain barn the floor will be one of 2 types 1:- solid concrete 2:- suspended brick either will have been built to support a substantial weight of grain so will be quite deep. Walls will also be built to support a good depth of grain so I'd guess the steel frame has substantial foundations to stop them splaying outwards. I've seen a few of these converted and I know you're very keen on straw bales but were you to clad the building externally with timber then you could add as much insulation as you like, it would let you retain the internal blockwork wall which could then be either rendered or could have plasterboard stuck to it. As for higher up were the outside clad you could simply do an internal ply and plasterboard facing with insulation between the two. Roof wise talk to the farmer most of the corrugated "fibre" cement roofing ends up in a hole in the ground which a lot of farms have for more general waste. Its criminal the costs you are being given for removal and disposal of something thats legal to remove yourself as long as you are sensible and this then simply gets bunged in a landfill site anyway!
  1.  
    I can confirm that last remark re the asbestos roofing. We took some off an outbuilding recently. We were quoted about £600 for about 20 sheets, that was for collection and disposal (we had to remove it from the roof). Eventually we decided to take it ourselves to the disposal site in our van. They charged us £300 for this. On the way out we saw their guys smashing it up with a sledge hammer in the skip - no masks on. We stopped and asked what would happen to the material and they said it just went to normal landfill.

    If it was my building, I'd get the scaffolding up, wet the roofing sheets down with a hose pipe to minimise any dust, get a couple of labourers to remove it fully masked up, find a friendly farmer with a hole in the ground and take it there in a flat bed Transit van. Save yourself £6k.
    •  
      CommentAuthorKatymac
    • CommentTimeMar 12th 2007
     
    Hi Guest

    What sort of insulation would you use, how much would it cost and how much would the wood cladding cost?

    The floor is concrete

    I still don't think there is a frame

    I am getting a structural engineer to look at the roof trusses & do a calc to see if they will support a new roof & a suspended ceiling & I will ask him about a frame........

    I am also getting a third quote for the asbestos from Norwich rather than GYarmouth
    • CommentAuthorGuest
    • CommentTimeMar 13th 2007
     
    Hi again

    Insulation could be whatever you choose, you can batten out the cladding as far as you like so take your pick from enviro options to rockwool to Kingspan etc. personally depending on the type of grain barn the grain is generally piled high and can contain 1000 tonnes plus so usually there is a frame as it takes a lot to stop the structure splaying. Assuming there is I can't believe there would be any problem suspending a ceiling from the trusses. Is there any chance you could steel sheet the roof with a profiled cladding to keep the cost down.
    As for cost of the timber you'd need to investigate but I'd it will be more than strawbales but its far easier and cheaper to fit with no need to render or provide foundations etc Your biggest issue is cost and to make your business as profitable as possible you need to minimise the borrowings as much as possible
    •  
      CommentAuthorKatymac
    • CommentTimeMar 13th 2007
     
    Will this work?
   
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