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Green Building Bible, Fourth Edition
Green Building Bible, fourth edition (both books)
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    • CommentAuthorRobL
    • CommentTimeJul 5th 2012
     
    Hi Chris- Can't argue with you there, the 240v one does seem surprisingly higher m^3/hr in free air given the similar power rating. As to which is best with around 50Pa pressure drop across it, I couldn't say. If you do get the RS one, be prepared to end up taking the finger guard off to fit a cowling closer to the fan blades.

    I made a 400mm diameter 400mm length, tube out of stiff material to help make the airflow uniform before measuring airspeed. This was placed inside the house around the fan (which was blowing to outside, depressurising the house), then I found airflow was easy to measure, and it was easy to calculate the flowrate.

    Tim - Mrs RobL shuddered when I showed her three fans in your door - it brought back memories she'd rather forget!
  1.  
    Thanks for the further info Rob.

    I still have a bit of time before I need it so I will keep looking.

    If anyone spots something suitable I would very much appreciate a link.

    What were your fans listed as on ebay Tim?
    • CommentAuthorTimSmall
    • CommentTimeJul 6th 2012
     
    I think I was just searching for EBM Pabst fans (maybe EC) - I was looking for one for work (a computer room free-air cooling project). I did get very lucky with these (job lot of 4, for £20 - I was sole bidder), as RS has a similar model for > £300 each. Have only seen one similar come up since (and that in the US). They are W3G400-CA22-71:

    http://www.ebmpapst.co.uk/assets/PDF/Catalogue%20Data/epM_Axial_S_EC084.pdf

    At full power, they do 5500 m^3 per hour in free air, 350 Pa at zero-flow. They have their own internal speed controller, and a single 0-10k ohm pot controls all three at the same time.

    Once the bay window roof is blocked up on Monday, I'll probably only need one of them.

    It's probably best to look for a fan which has a high static pressure, rather than high m^3 per hour (unless you suspect you have hundreds of tiny leaks I suppose), as when you block holes up, the pressure (at full power) will rise, allowing you to find smaller ones more easily.
    • CommentAuthorborpin
    • CommentTimeOct 24th 2012
     
    Just thought I'd bump this thread as I need to do a confidence test shortly to confirm that the structure is sufficiently sealed without a separate air tight layer.

    Anyone any more real world experiences?
    • CommentAuthorTimSmall
    • CommentTimeJan 24th 2013
     
    BTW, have ordered one of the Wizard Stick (as sold by EBS etc. for the best part of a ton) hand-held smoke machines on eBay from the US. Will give a review when I get it:

    http://www.ebay.co.uk/itm/350700114724

    http://www.ebay.co.uk/itm/350700359312

    circa £25 inc shipping for the toy-shaped version.
    • CommentAuthoradi
    • CommentTimeSep 21st 2013 edited
     
    Found a simple way to do a air leak test if you have fitted an MVHR system and you are aiming for passivhaus levels of airtightness in your property.

    I was planning to build something using a car radiator fan but then had the idea of using the fan in the MVHR unit.

    To do this I disconnected the air supply duct from the MVHR unit and sealed it off with a cap (see picture below). A hole was drilled in the cap and piece of tubing was attached so it would be possible to measure the external air pressure.
    • CommentAuthoradi
    • CommentTimeSep 21st 2013 edited
     
    The other end of the tubing was attached to a Magnehelic gauge which had a range of 0-60pa (bought from ebay for 25 quid).

    The MVHR was then turned on. As the supply duct isn't connected it sucks air from the house and expels it out of the exhaust duct causing the property to depressurise. I then adjusted the fan speed of the MVHR to get a 50 pascal pressure drop.

    Have only had it up and running for a few hours today but have already found and fixed a few major air leaks. I currently have the MVHR fan at 50% which is approximately 150m3/hour air flow according to the manual. I think the voulume of my property is about 375m3 so I might have an air tightness of about 0.4ACH.

    Plan to use this to find and fix any major leaks before getting an official air test of the property.
    • CommentAuthortony
    • CommentTimeSep 21st 2013
     
    Great way of finding leaks

    I am afraid that the ability of your fans to shift air greatly diminishes as the pressure difference increases.

    If it didn't you would have suffocated!
    • CommentAuthorEd Davies
    • CommentTimeSep 21st 2013
     
    Posted By: tonyI am afraid that the ability of your fans to shift air greatly diminishes as the pressure difference increases.
    Isn't that good news? If the fan's shifting less air than Adi thinks then his airtightness is better than he thinks. Or are you suggesting that the quoted flow rate for the fan is at a higher pressure difference?

    The neat thing about using the MVHR is it's using an orifice which would otherwise be sealed up during testing. A normal blower-door test won't test for leakage on the door it's replacing.
    • CommentAuthoradi
    • CommentTimeSep 21st 2013
     
    How much air the fan is shifting is the is just an estimation. The picture below shows the performance of the MVHR fan relative to the differential pressure. The MVHR fan at it's maximum is capable of shifting 300m3/hr at a 200pa pressure difference.

    I'm hoping that as I was only at 50pa pressure the fan isn't actually working that hard so when the units at 50% its shifting 150m3/hr. Thinking about this logically It might be possible to confirm if the fan output is linear relative to its setting by taking a number of readings (might try this tomorrow). If I was to take a pressure reading at 25%, 50% and 75% fan setting I should get a pressure reading of 25Pa, 50pa and 75pa if the relationship is linear.
    • CommentAuthortony
    • CommentTimeSep 21st 2013
     
    Consider a limiting case then

    Thought experiment: put the MHRV in a polythene house with only one outlet, the MHRV outlet, run the fan, it will find an equilibrium position where it is shifting no air due to the pressure difference that it has achieved.
    •  
      CommentAuthorSteamyTea
    • CommentTimeSep 22nd 2013 edited
     
    Posted By: tonyConsider a limiting case then
    Isn't that the theory behind Betz Limit of turbines?
    • CommentAuthorEd Davies
    • CommentTimeSep 22nd 2013 edited
     
    Posted By: tonyThought experiment: put the MHRV in a polythene house with only one outlet, the MHRV outlet, run the fan, it will find an equilibrium position where it is shifting no air due to the pressure difference that it has achieved.
    Indeed, but looking at his curve 50 Pa is nothing like the pressure difference you'd get in that case. At 100% it seems to be capable of holding very nearly 150 Pa without reduction of airflow. I.e., below 150 Pa it's something other than the pressure difference which limits the airflow, just the geometry of the blades and the volume they “bite” in each rotation I imagine - in effect, the flow rate at which the angle of attack of the blades approaches zero, I think.

    Anyway, the point that any back-pressure will tend to reduce the airflow which will indicate better airtightness still stands.

    Posted By: adiIf I was to take a pressure reading at 25%, 50% and 75% fan setting I should get a pressure reading of 25Pa, 50pa and 75pa if the relationship is linear.
    We've discussed this before (GaryB or djh can probably say something authoritative) but my recollection is that the flow rate vs pressure is not linear. Be interesting if you could do some measurements. Any way you can measure the actual fan speed (rpm)?
    •  
      CommentAuthorSteamyTea
    • CommentTimeSep 22nd 2013
     
    Anyone feel an experiment coming on, it is Sunday after all.:bigsmile:
    • CommentAuthoradi
    • CommentTimeSep 22nd 2013 edited
     
    From Wikipedia! Building leakage is described by a power law equation of flow through an orifice. The orifice flow equation is typically expressed as

    Q = C * ∆P^n

    Q =Airflow (m3/sec)
    C = Air Leakage Coefficient
    ∆P = Pressure Differential (Pa)
    n = Pressure Exponent

    The parameter reflects the size of the orifice, the ∆P is the pressure differential across the orifice, and the n parameter represents the characteristic shape of the orifice, with values ranging from 0.5 to 1, representing a perfect orifice and a very long, thin crack, respectively.

    Fan setting m3/hr ∆P
    20% 60m3/hr 19
    30% 90m3/hr 30
    40% 120m3/hr 40
    50% 150m3/hr 50
    60% 180m3/hr 59

    solving the equation looks like n=1 (makes sense as I would expect leaks to be via very long thin cracks) and C=3 in my building.

    So the only unknown is if a fan setting of 50% is actually 50% flow e.g. 150m3/hr? The MVHR is a German engineered top of the range unit so it probably does. I know the MVHR control board does monitor fan RPM when controlling the motor. So knowing what German engineers are like they have probably engineered the unit so 50% setting is 50% maximum flow rate so long as you don't have an excessive pressure restriction.
    • CommentAuthortony
    • CommentTimeSep 22nd 2013
     
    which you do when you close off the outlet!
    • CommentAuthoradi
    • CommentTimeSep 22nd 2013
     
    But 50 pa isn't that much of a restriction for most fans! 50pa = 0.007psi = 0.5cm water.
    • CommentAuthorEd Davies
    • CommentTimeSep 22nd 2013
     
    Good experiment, Adi; thanks for publishing your results. Does indeed look pretty linear. Is the increase of only 1 Pa from 20 to 30% fan power a typo or real?

    Posted By: adiand C=1
    or C = 3 m³/(h·Pa).
    • CommentAuthoradi
    • CommentTimeSep 22nd 2013 edited
     
    Good spot Ed, Typo and me doing the maths using the %flow instead of m3/hr value. Have edited post.

    I plan to get a proper blower door test done next year once the property renovation is complete. It will be interesting for me to see how accurate my estimate is and I will try to remember to update the post with the results.
    • CommentAuthorTimSmall
    • CommentTimeOct 22nd 2013
     
    • CommentAuthorShevek
    • CommentTimeSep 4th 2014 edited
     
    I've bought one of these fans:
    http://www.ebay.co.uk/itm/Stoney-Racing-16-120W-Electric-Radiator-Fan-Universal-12v-Slimline-/181428101106

    Where do I get a 12V 10A power supply, preferably variable?
    • CommentAuthorShevek
    • CommentTimeSep 5th 2014 edited
     
    I ended up getting one of these for a power supply:
    http://www.maplin.co.uk/p/power-pax-120w-switched-mode-dc-fixed-voltage-12v-power-supply-n96ju

    Could maybe use one of these to vary van speed but it's only rated 5A so would need to add solder to the circuits and a heat sink:
    http://www.maplin.co.uk/p/mfa-panel-mounted-speed-regulator-module-rn41u
    But I don't really know what I'm doing there so I'll just stick with on or off. Hopefully this won't translate to blowing my house apart ;)
    • CommentAuthorShevek
    • CommentTimeSep 7th 2014 edited
     
    How long does it typically take to build up enough pressure and do you just walk around the house blowing smoke into vunerable areas?

    I can feel where leaks are with my hands and hear it whistling if I crack the window but the smoke machine seems to be waste of time. I can't see it moving. Do I need to full up house and look for it outside?
    • CommentAuthortony
    • CommentTimeSep 7th 2014
     
    use smoking spills that only emit a whisp of smoke or talcum powder
    • CommentAuthorShevek
    • CommentTimeSep 7th 2014 edited
     
    Thanks Tony. Ended up filling the entire house with the fog machine and had people outside spotting. Spotted one leak through a vent tile; vent hadn't been sealed properly. And a leak through our sliding folding door flush threshold, which we were expecting to some extent; it's inherently vunerable and needs a new seal. Other than that, no other leaks. Smoke came rushing out anywhere I took off the temporary seal.

    Might try another test one in next few days once I have some tube for a manometer.
    • CommentAuthortony
    • CommentTimeSep 7th 2014
     
    We depressurise then look inside for air coming in!
  2.  
    This thread is really interesting, I like the idea of people being able to rig up their own kit for these tests.

    Car mechanics use an additive and a smoke machine with a UV lamp that can detects very small air leaks.

    I bought a UV lamp recently very cheaply which works great.

    Could something be added into the smoke machine liquid could make it glow under UV, something like washing detergent maybe?
    •  
      CommentAuthordjh
    • CommentTimeSep 7th 2014
     
    The parts I have actually bought to make my blower door are:

    smoke pencil and tip
    Chimney Balloon Company £41.40 incl VAT (free shipping) 01252 319325
    http://www.chimneyballoon.com/smoke-pencil/

    12" universal radiator fan without fitting kit
    Racespec Performance £21.95 incl VAT (free shipping) 0114 2422281
    http://www.racespecperformance.com/index.php/12-inch-universal-radiator-fan.html

    PS200ADJ adjustable 200W power supply
    Tantronics £39.99 incl VAT (free shipping) 0161 427 1100
    http://www.tantronics.co.uk/acatalog/0-15A_0-15V_200W_Adjustable_Bench_Top_Power_Supply_PS200ADJ.html

    Dwyer Mark II plastic manometer
    MARK II M- 700PA
    was via a company called MKW and it turned up eventually but I'd hesitate before I used them again.

    I haven't got an airtight building to try it all in yet. But I have run up the fan and power supply and it works and I can control the speed. I've mounted the fan on a piece of OSB that I fit in the place where the cat flap will be one day.
    • CommentAuthorShevek
    • CommentTimeSep 7th 2014 edited
     
    Posted By: tonyWe depressurise then look inside for air coming in!

    Genius.
    • CommentAuthorShevek
    • CommentTimeSep 7th 2014 edited
     
    Posted By: djhPS200ADJ adjustable 200W power supply
    Tantronics £39.99 incl VAT (free shipping) 0161 427 1100
    http://www.tantronics.co.uk/acatalog/0-15A_0-15V_200W_Adjustable_Bench_Top_Power_Supply_PS200ADJ.html" rel="nofollow" >http://www.tantronics.co.uk/acatalog/0-15A_0-15V_200W_Adjustable_Bench_Top_Power_Supply_PS200ADJ.html

    Oh, nice, you found an adjustable power supply!

    I found we didn't need one in the end, just wanted it on full blast the whole time anyway (at least for finding leaks).
   
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