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Green Building Bible, Fourth Edition
Green Building Bible, fourth edition (both books)
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    • CommentAuthorbgasparotto
    • CommentTimeMar 8th 2023 edited
     
    Hi! This is my first post on the forum as we have just started our retrofit journey :)

    We recently moved into our 1910 Victorian (Edwardian?) house and are insulating it. The house sits in a conservation area so EWI is not an option, so we are going the breathable IWI route (wood fibre for walls and floors).

    Currently we stripped most of the walls from old paint and wallpaper back to the original lime-plaster, so since we already in the mess, we are considering replacing our lath-and-plaster ceilings.

    Before we moved, a full buildings survey report noted our ceilings are saggy in places and might need replacing. I am all for keeping the house as original as possible, but since I know lath and plaster decay over time and we will be renovating for 2+ years, I am tempted to take it down and replace it with something else, as I am afraid it might give us headaches in the future after everything is done.

    Question: should we take down the ceiling and replace it with something modern such as plasterboard? Or should we patch it and it will last decades still? If replacing it, what exact materials should we use for the new ceiling? By replacing it, are we jeopardising the breathability of the property?
      IMG_20230304_141027892.jpg
  1.  
    Hi and welcome
    Over here the often used practice is to leave the old ceiling in place and fix plasterboard under the old, screwed through the old ceiling into the joists with (lots of) long plasterboard screws.

    Removing a lath and plaster ceiling is a lot of work and mess. Once the ceiling has been pulled down all the remaining nails have to be either removed or banged in unless battens are fixed to the joists to carry the new ceiling.

    Battening over the existing ceiling is also an option as this can give better support to the old ceiling and the battens can be spaced to match the PB sheets to reduce waste and cutting. (I used 50mm x 50mm battens last time I did this but I have also seen 30mm x 50mm used (AKA roofing tile battens))

    A consideration in what ever you decide can be driven by any decorative architrave you may want to keep.

    We don't have lath and plaster ceilings here but have reed matting and plaster - same idea though. When I have repaired such I have used normal plaster successfully (a layered build up may be needed). Your picture shows that you might be missing some of the battens, in which case these should be replaced to give a better key for the plaster. Don't be tempted to nail replacement laths, use screws - much gentler on the remaining ceiling than the banging.

    Depending upon the amount of ceiling that is sagging it is possible to screw back the laths with large headed screws to refix the laths but you have to ask if the whole ceiling might be going the same way so if more than a couple of places are involved a better overall fix should be undertaken.

    Some time back when faced with a ceiling to do I bought a plasterboard hoist. Magic - it makes plasterboarding a ceiling a one man job and allows easy accurate positioning of the boards. Buy new or secondhand and sell on when done.

    Plasterboard hoist (they fold up for storage)
    https://alinda.hu/gipszkarton-es-osb-emelo-allvany?gclid=EAIaIQobChMIuLiu66XO_QIV-YxoCR2uyQcUEAQYASABEgKH1fD_BwE
    • CommentAuthorbhommels
    • CommentTimeMar 9th 2023
     
    Despite the excellent advice by PiH above, I never regretted taking out the L&P ceilings and replacing them with plasterboard. I do regret the bits I left in place. Having said that, it is a *really messy job*.
    Also, keep in mind that insulating on the 'dirty' side of the L&P using rigid boards will always leave air gaps in between.
  2.  
    +1 what Peter said about how the joist spacing will not match metric plasterboard edges, much faffing required...! Old joists are often more slender and flexible than the modern ones, so hairline cracks may appear at the joins between plasterboards.

    Depending how big each blown section is, you can cut it back square as far as a joist, and insert a patch of plasterboard with packers to match the level, then tape and skim over.

    If you have woodchip wallpaper or swirly artex it is easier to replace the whole lot with plasterboard than to remove the wallpaper!
    • CommentAuthorphiledge
    • CommentTimeMar 9th 2023
     
    If the ceilings are sagging then bite the bullet and take the lot down while you can tolerate the mess. If the top floor ceilings are under an unfelted slate roof it will likely be incredibly dirty so get yourself a box of FFP3 masks and give it a good vacuum from above before kicking it down with doors and windows shut. Let the dust settle for a few hours and gently sweep up, then head for a shower
    • CommentAuthorbgasparotto
    • CommentTimeMar 9th 2023 edited
     
    Thank you for all the responses!

    The message I am getting is that replacing it with plasterboard is viable (please correct me if I am wrong), but the mess and work for removing it completely might be the problem.

    The site is messy already as I've been using an angle grinder with a stripping disk to remove old paint from the walls which creates tons of dust, so I also bought myself a JSP mask with filters. In this case, I might as well just take it all down so I can install the plasterboard straight onto the joists?

    Posted By: philedgeI do regret the bits I left in place. Having said that, it is a *really messy job*.
    Also, keep in mind that insulating on the 'dirty' side of the L&P using rigid boards will always leave air gaps in between.

    Are those something that can be cleaned with time and patience? I am not in a hurry to get the job completed, so I wouldn't mind going around with a scrapper and pliers to remove nails and scoop out bits of plaster from the joists.

    Also, is there a right plasterboard material to use? should ceilings (in between floors and loft) be breathable?
    •  
      CommentAuthorfostertom
    • CommentTimeMar 9th 2023
     
    My first hands-on householder experience was a 3 storey 1790 Listed terrace house in Bath - @ £12,500 were actually affordable starter-homes in 1974! Middle of night, heavy rain, huge crash from below the 2ndFl bedroom - the entire 1stFl L&P ceiling and a flood of water had collapsed over the room contents. Leaking valley gutter (central, M-shaped roof) had channeled water down thro the 2ndFl partition to collect on the 1stFl ceiling till it all got too heavy.
    • CommentAuthorbhommels
    • CommentTimeMar 9th 2023
     
    Posted By: bgasparotto
    Are those something that can be cleaned with time and patience? I am not in a hurry to get the job completed, so I wouldn't mind going around with a scrapper and pliers to remove nails and scoop out bits of plaster from the joists

    I was referring to the unfinished side of the L&P where the plaster is protruding from between the lathe strips. This is a feature. When leaving the L&P in place, getting rigid boards to fit to the unfinished side is impossible without leaving air gaps. This was my main reason for removing L&P on my (sloping) ceilings, for example.
    •  
      CommentAuthordjh
    • CommentTimeMar 9th 2023
     
    Posted By: bgasparottoAlso, is there a right plasterboard material to use? should ceilings (in between floors and loft) be breathable?
    I don't think there's any particular plasterboard.

    Between floors it doesn't matter about breathability but breathable will be normal. What does matter between floors is noise insulation and if you're replacing the ceiling you should be able to improve that. We used acoustic rockwool for noise insulation. We also put resilient bars beneath our joists and haven't seen any sign of cracks. It might also help overcome your old-fashioned joist spacing.

    Below the loft you do need to think about airtightness (that's also a bit of an issue between floors because of noise) and about breathability. What you do will depend on your particular situation. A vapour control layer is fairly safe and essential in some circumstances, although some people dislike them.
    • CommentAuthorbgasparotto
    • CommentTimeMar 9th 2023 edited
     
    Posted By: djhBetween floors it doesn't matter about breathability but breathable will be normal. What does matter between floors is noise insulation and if you're replacing the ceiling you should be able to improve that. We used acoustic rockwool for noise insulation. We also put resilient bars beneath our joists and haven't seen any sign of cracks. It might also help overcome your old-fashioned joist spacing.

    Did you use rockwool as thick as the joist height? Mine are pretty tall (150mm) so I am wondering about the weigh it would be adding to the structure. Also, could I also use soft wood-fibre instead since I will be also using it in other places? I read it also has good sound insulation properties given its mass.

    Great idea about the resilient bars! I was wondering how I would hold the insulation in place as I will install it from under the ceiling (I don't want to remove the floorboards above as they are the one thing that look nice here), so it seens I can just sit the insulation on top of the resilient bars?
    • CommentAuthorbhommels
    • CommentTimeMar 9th 2023
     
    Posted By: bgasparotto
    Great idea about the resilient bars! I was wondering how I would hold the insulation in place as I will install it from under the ceiling (I don't want to remove the floorboards above as they are the one thing that look nice here), so it seens I can just sit the insulation on top of the resilient bars?

    +1 for the resi bars. And yes you can fit the rockwool, mount the resi bars and screw the plasterboard onto the resi bars. Make sure you use the right length plasterboard screws so you don't accidentally screw the resi bar to the joists. Seems obvious, but.....
    • CommentAuthorrevor
    • CommentTimeMar 9th 2023
     
    Posted By: djhWe also put resilient bars beneath our joists and haven't seen any sign of cracks.



    I second that. We put Res bars on all our ceilings and internal studwork as part of sound proofing between rooms. The secondary benefit was no visible cracks in the PB joints.

    Posted By: bhommelsMake sure you use the right length plasterboard screws so you don't accidentally screw the resi bar to the joists. Seems obvious, but....


    The idea is that you do not transmit sound to the joist via the plasterboard. I found it useful to predrill a 2/2.5mm pilot hole through the plasterboard and res bar as if the screw does not take up on the bar straight away it can push the bar away from the plasterboard and when eventually it takes up the screw is angled and ends up with the head countersinking deeper than desired. The pilot hole in the bar locates the screw. Use the screws designed for the bars. If fitting downlighters you will need top hats to lift the rockwool off the fitting. Ones made by Hellerman Tyton will fit through the light fitting hole and the legs spread out. I am sure other makes exist.
    • CommentAuthorGareth J
    • CommentTimeMar 9th 2023
     
    I do really like the knobbly, cracked, repaired and only remaining lathe and plaster ceiling we have. But, if now's the time, now's the time!
    •  
      CommentAuthordjh
    • CommentTimeMar 9th 2023
     
    Posted By: bgasparottoDid you use rockwool as thick as the joist height? Mine are pretty tall (150mm) so I am wondering about the weigh it would be adding to the structure. Also, could I also use soft wood-fibre instead since I will be also using it in other places? I read it also has good sound insulation properties given its mass
    No we just used the 100 mm required by regs. Our joists are 200 mm+ metal web joists :) Dunno about the woodfibre. It sounds like it ought to work but I'd check the weight is OK and that it's flexible enough to insert easily (the rockwool is bad enough - make sure your clothing is itch-proof).

    Great idea about the resilient bars! I was wondering how I would hold the insulation in place as I will install it from under the ceiling (I don't want to remove the floorboards above as they are the one thing that look nice here), so it seens I can just sit the insulation on top of the resilient bars?
    We installed from underneath. The insulation just sits on the resilient bars unless its held up by wedging between joists or over pipes, wires and whatnot. We didn't have any downlights so didn't need to get into top hats and suchlike.
    • CommentAuthorJonti
    • CommentTimeMar 10th 2023
     
    When I had this situation, I stripped the lath and plaster completely. I then made a grid of 50mmx50mm at 400mm spacing which I attached to the joists. This gave a very sturdy, flat surface for plasterboard and we had no cracking even after 8 years when we moved house.
  3.  
    I have never used flexi WF for any acoustic purpose, so I cannot comment on tat specifically, but in terms of ease of use it is great. Still loads of dust and fluff from cutting, so wear a mask, but really so nice to use and easy to fit. I've used it in retrofit under-floor insulation and, if it was not snowing, would be using it between timber posts in my extension. (160 rigid WF as EWI and 80 flex inside that. 280mm flexi in vaulted ceilings). Just cut slightly oversize, squeeze like an accordian, and pop it in. Gloriously self-supporting. Great stufff, and as expensive as all other WF products, *but it doesn't itch* (worth a lot to me!!).
    • CommentAuthorbgasparotto
    • CommentTimeMar 10th 2023 edited
     
    Thank you for all the comments! Really insightful!

    So it seems we will be taking the L&P ceiling down then, to replace with plasterboard on the resilient bars. I appreciate the few tips for spacing hole/screwing, I am learning that the details are just as important as the big picture for such projects.

    Posted By: djhDunno about the woodfibre. It sounds like it ought to work but I'd check the weight is OK

    I am right to think this is something I should check with a structural engineer? As I am not sure this is something the manufacturer would be able to answer.

    Posted By: Nick ParsonsI have never used flexi WF for any acoustic purpose, so I cannot comment on tat specifically, but in terms of ease of use it is great. Still loads of dust and fluff from cutting, so wear a mask, but really so nice to use and easy to fit. I've used it in retrofit under-floor insulation

    Yea I read a fair bit about WF not itching as much as rockwool, and we will be using it for our underfloor insulation as well so that's another reason we are so keen on it.
    Seems like I need to do some research about the sound proofing properties of it compared to rockwool!
  4.  
  5.  
    Posted By: djh
    Dunno about the woodfibre. It sounds like it ought to work but I'd check the weight is OK

    I am right to think this is something I should check with a structural engineer? As I am not sure this is something the manufacturer would be able to answer.

    Flexi WF: 50-55kg/m3. Not itchy at all, to me anyway.

    Acoustic Rockwool 60kg/m3. If you're getting the SE to check re weight of WF then you need to do it more so for acoustic RW.
    • CommentAuthorbgasparotto
    • CommentTimeMar 10th 2023 edited
     
    Posted By: Peter_in_Hungary
    If you are going to replace all the ceilings with plasterboard then seriously consider a plasterboard lifter to take all the stress and strain out of the job

    Thanks for the suggestion Peter! I am definitely considering it after your first comment (sorry I didn't respond your first comment but I noted it :))
    In fact it should be a good idea to get one of these as we will be doing this in the whole property, but I wonder whether it would work in narrow spaces such as hallways? Otherwise it will have to be me and the wife lifting it up :D


    Posted By: Nick Parsons

    Flexi WF: 50-55kg/m3. Not itchy at all, to me anyway.

    Acoustic Rockwool 60kg/m3. If you're getting the SE to check re weight of WF then you need to do it more so for acoustic RW.

    Thanks Nick! I was under the false assumption that some "wool" would be inherently lighter than anything else! I will double-check this with the engineer anyway since we will also be adding weight to the bottom floor with the WF + UFH system.
  6.  
    Posted By: fostertomMy first hands-on householder experience was a 3 storey 1790 Listed terrace house in Bath - @ £12,500 were actually affordable starter-homes in 1974! Middle of night, heavy rain, huge crash from below the 2ndFl bedroom - the entire 1stFl L&P ceiling and a flood of water had collapsed over the room contents. Leaking valley gutter (central, M-shaped roof) had channeled water down thro the 2ndFl partition to collect on the 1stFl ceiling till it all got too heavy.

    This will give me nightmares at night!! Hope you managed it OK. Can't imagine how tough of an experience it must have been. Luckily we don't have a M shape roof, but now you scared me off them!
  7.  
    I leave them up and tack over them and skim if they're in poor condition.
    • CommentAuthorrevor
    • CommentTimeMar 10th 2023
     
    Posted By: bgasparottoSo it seems we will be taking the L&P ceiling down then, to replace with plasterboard on the resilient bars. I appreciate the few tips for spacing hole/screwing, I am learning that the details are just as important as the big picture for such projects.


    It will be worthwhile if a bit time consuming if you survey the "flatness" (will call it that rather than level) of your ceiling joist using very tight string lines or laser level. Find the most protruding point and make that your reference point (Zero) From there work out using lines to find the mm out other fixing points are and fasten a plastic spacer of appropriate thickness at the fixing point of the RB. The RB are usually very straight as long as not damaged so you may able to use the lengths as straight edges to work out the amount of packing thickness instead of using lines. If you do not pack out gaps, when you screw the RB in place, you will distort it. Where the plasterboard end meet you need a support cross member you have to be accurate with the position as there is not much bearing surface once you allow for the 12mm from edge screw fixing. Hopefully you get the drift.
    •  
      CommentAuthordjh
    • CommentTimeMar 10th 2023
     
    Posted By: bgasparottoI read a fair bit about WF not itching as much as rockwool, and we will be using it for our underfloor insulation as well
    Is the stuff you're using underfloor flexible as well? I'd have thought you wanted something that was load-bearing to some extent.
  8.  
    Posted By: bgasparotto
    Posted By: Peter_in_Hungary
    If you are going to replace all the ceilings with plasterboard then seriously consider a plasterboard lifter to take all the stress and strain out of the job

    but I wonder whether it would work in narrow spaces such as hallways?

    Mine (which seems to be fairly standard on the market place) has a base of 106 cm and the minimum board support of 90 cm.

    The base could be reduced a bit by not unfolding it fully and redrilling the locating hole but the more it is reduced the more stability would suffer.
  9.  
    1200x450mm plasterboards are easier (IME) for ceilings when working alone or in tight spaces or if they need to be carried up stairs. Need to arrange battens/noggins spacing to suit.

    Like Peter said, make full use of the tools that are available, sell on afterwards if you want. If you are doing a whole house then look at buying a collated-screw driver, you can put screws in one handed while holding the pb with the other. Get a couple of step-up platforms the right height to reach your ceiling from comfortably.
    • CommentAuthorJonti
    • CommentTimeMar 11th 2023
     
    If you are doing large areas then getting a board lifter is a good idea. WiA makes a good point BUT I wouldn't want to be the poor sod doing the taping if using 1200x450 boards to do an entire house :shocked:
    • CommentAuthorrevor
    • CommentTimeMar 11th 2023
     
    Check the size of your boards before you fit. I had 2 pallets of boards and they were spot on size. When I ordered some more my usual builders merchant sent me some of different make and the boards were 5 mm shorter on the width. The spec is +/- 5 mm so were in spec but on a big ceiling when you come to the end of the run you can be way out. 2 Boards and one is 10 mm out.
    • CommentAuthorArtiglio
    • CommentTimeMar 12th 2023
     
    Pull the old ceiling down, it really doesn’t take long, fish the lathes out of the mess you make first then clear up the plaster.
    Reislient bars and largest sheets you can handlle, unlikely you’ll need to go smaller than 1800 x 900. If using smaller sheets a board lifter won’t save much time.
    I’ve used Steicoflex , nice to handle and put in place , but a bit of a bugger to cut and messy ( i ended up doing it on the table saw in workshop, the extraction kept everything clean) but best of all didn’t make me itch at all.
  10.  
    Posted By: revorIt will be worthwhile if a bit time consuming if you survey the "flatness" (will call it that rather than level) of your ceiling joist using very tight string lines or laser level. Find the most protruding point and make that your reference point (Zero) From there work out using lines to find the mm out other fixing points are and fasten a plastic spacer of appropriate thickness at the fixing point of the RB. The RB are usually very straight as long as not damaged so you may able to use the lengths as straight edges to work out the amount of packing thickness instead of using lines. If you do not pack out gaps, when you screw the RB in place, you will distort it. Where the plasterboard end meet you need a support cross member you have to be accurate with the position as there is not much bearing surface once you allow for the 12mm from edge screw fixing. Hopefully you get the drift.

    I think got the idea, thanks! Interesting how the prep work seems to be as important as the finishing itself for us to achieve the end result we are expecting :)

    Posted By: djhIs the stuff you're using underfloor flexible as well? I'd have thought you wanted something that was load-bearing to some extent.

    It is soft, yea. I am planning to install a breathable membrane around the joists so the insulation can sit on and where the top of the WF is flush with the top of the joists. For structure, we are planning to get UFH boards with channels, cover the pipes (perhaps MDF? still unsure) then install our own flooring on top (mix of tiles and wooden floor reclaimed from the underfloor we are replacing for UFH).
   
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