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Green Building Bible, Fourth Edition
Green Building Bible, fourth edition (both books)
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    • CommentAuthorborpin
    • CommentTimeOct 22nd 2012
     
    Anyone got a good source for aluminium cills? Preferably black powder coated rather than anodised (as closest I have found is a dark bronze). Probably need to be about 75mm deep to bridge between window and concrete cill.

    I have found this http://www.rbb-aluminium.de/bilder/fbs_Prospekt_Englisch_%2009.pdf which is exactly what I am after but no UK supplier as yet.
    • CommentAuthorowlman
    • CommentTimeOct 22nd 2012
     
    Posted By: borpin...............I have found thishttp://www.rbb-aluminium.de/bilder/fbs_Prospekt_Englisch_%2009.pdf" rel="nofollow" >http://www.rbb-aluminium.de/bilder/fbs_Prospekt_Englisch_%2009.pdfwhich is exactly what I am after but no UK supplier as yet.


    Why not order direct from Germany Brian, I do it all the time for loads of things.
  1.  
    No closer to home, but there are some interesting insulated aluminium sills available from Fenbag in Austria:

    http://www.fenbag.at/presse.html

    David
  2.  
  3.  
    Borpin, I had all my ali sills, which look just like on your pdf, pressed by Trueline in Kidderminster. They have an online form for different designs which you just add your dimensions to. They powder coat to any colour.
    • CommentAuthorwavy
    • CommentTimeOct 22nd 2012
     
    I've found Trueline quick & helpful so far but haven't actually ordered yet.
    Russell Timbertech do alu cills to go with their windows but the fixing detail is a little unusual.
  4.  
    Used http://www.wemico.com/ recently, very helpful, economical and did what was asked.

    J
    •  
      CommentAuthorfostertom
    • CommentTimeOct 22nd 2012 edited
     
    Posted By: wavyRussell Timbertech do alu cills to go with their windows but the fixing detail is a little unusual.
    Just about to order same with latest Russell order - what's unusual? Can be powder coated - limited standard col range, or any col. To order, they can also make up e.g. vertical bay-corner facings, which clip into groove in frame jamb same way as the cills clip into the frame cill under-groove.

    Looks similar to http://www.wemico.com/trims.html , type WE77.

    The most pukka EWI cos like Sto supply similar cills but with stop-ends, which appear to be push-on mouldings, so no water can 'fall off' the cill ends into the interior (behind the render finish) of the EPS that embeds the cill ends.
    Do we think such a stop-end is necessary?
    Is just an effective seal between the cill-top and the render-thickness edge and/or abutting EPS surface (behind the render) adequate?
    Or no such seal, as seems normal UK EWI practice?
    We do seal the vertical joint between the frame face and the render-thickness edge by e.g.
    http://www.wemico.com/window_beads.html
    but there seems to be no comparable aid to sealing the more testing joint at the cill's top surface.

    I just rang Wemico. The push-in cill end caps they offer are purely visual 'downstand' closures of the end section where exposed outboard of the render face. Alternatively they can weld in that closure before powder coating. One client even asked for a welded-on upstand end but Wemico reckon that's overkill, that's generally not done. One thing they can't to is bend the end of the cill up to form an upstand.
  5.  
    Hi Fostertom,

    Please explain,


    Posted By: fostertomOne thing they can't to is bend the end of the cill up to form an upstand.


    WE77 on this page:

    http://www.wemico.com/trims.html

    appears to be what you want?

    Peter
    •  
      CommentAuthorfostertom
    • CommentTimeOct 22nd 2012
     
    That's the same page I referred to, nothing there about bending ends up or about forming an end upstand any other way. The end caps mentioned do something else, as I described.
    • CommentAuthormark_s
    • CommentTimeOct 22nd 2012
     
    we77 shows an upstand along the length of the cill, not an upstand at the end which would go up each side of the window
  6.  
    Ah, different kind of upstand, sorry.

    Peter
    • CommentAuthorwavy
    • CommentTimeOct 22nd 2012
     
    The Russell cills go into an inverted tee which is pushed into the base of the window. So they have a (near) horizontal leg at the rear. All the others I have seen have a vertical leg at the rear.

    incidentally, RBB do push on end caps with an upstand:
    http://www.rbb-aluminium.de/bilder/fbs_Prospekt_Englisch_%2009.pdf (see page 4)
    •  
      CommentAuthordjh
    • CommentTimeOct 22nd 2012
     
    Posted By: davidfreeboroughNo closer to home, but there are some interesting insulated aluminium sills available from Fenbag in Austria: http://www.fenbag.at/presse.html

    They look interesting but I'm confused by one point. They show diagrams with an arrow going between the outside and inside of the XPS with the legend "U-wert 0.85 W/m²K". That doesn't seem terribly impressive and not very plausible for XPS. So I suspect I'm misinterpreting something. What are they claiming?
  7.  
    I didn't understand this either. Its too high to be a U value for the path through the insulation & its too high & the wrong units for a Psi value.

    I assume it represents the Uw installed value down to which the sill wouldn't degrade Uw installed. In other words, the minimum Uw installed at which it provides zero thermal bridging (Psi=0) with the construction shown. Does that make sense?

    David
    •  
      CommentAuthorfostertom
    • CommentTimeOct 23rd 2012 edited
     
    Yes, that's the babys http://www.rbb-aluminium.de/bilder/fbs_Prospekt_Englisch_%2009.pdf
    so my question is - necessary, or just analy perfectionist? and verrry expensive I should think.

    I wonder whether http://www.wemico.com/window_beads.html could be mitred so that, after coming down the vertical frame face, the seal cd be run near-horizontal out across the cill top?
    I see these sections as not complete in themselves, but providing a consistent corner-with-depth ready for a quality mastic bead. I guess that the variants with a 45o wing e.g. 3712 are supposed to make that unnecessary?
    • CommentAuthorwavy
    • CommentTimeOct 23rd 2012
     
    Looks like you could bend / mitre as you suggest, fostertom. One advantage of the endstops which you wouldn't get with a bonded stop is accomodating thermal expansion of the alu cill which could be significant depending on the cill length.

    I wonder if a strip of (very thin) Illbruck / Compriband stuck to the cill along the jamb line before the insulation is installed might work better? A standard render stop would then allow the cill to move slightly whilst maintaining a seal.
    •  
      CommentAuthorfostertom
    • CommentTimeOct 23rd 2012
     
    Expansion - yes - so yr idea is prob best. I don't think the push-on endstops accomodate expansion - they look tightly fitted on
    http://www.youtube.com/watch?v=_OloldpTF-g&feature=related
    then they do go your Compriband route, but (looks like) 20mm wide, applied to the flat top of the push-on endstop to seal more to the EPS, it looks, than to the render-thickness edge.
    •  
      CommentAuthordjh
    • CommentTimeOct 23rd 2012
     
    Posted By: fostertomYes, that's the babys http://www.rbb-aluminium.de/bilder/fbs_Prospekt_Englisch_%2009.pdf so my question is - necessary, or just analy perfectionist? and verrry expensive I should think.

    I guess it depends on what the reveal is made from. In my case of render over straw, I think endstops are worthwhile insurance.
    •  
      CommentAuthorfostertom
    • CommentTimeOct 23rd 2012
     
    I should say so! Or woodfibre, or even min wool batts, which may have shaped continental thinking and practice - UK's standard EPS maybe less critical.
    •  
      CommentAuthordjh
    • CommentTimeOct 24th 2012
     
    Thinking about it some more made me realize that this is an interesting detail that I need to research further. As soon as you assume that the reveal is not square, but is splayed or possibly even curved, how/where do you get sills with end stops?
    •  
      CommentAuthorfostertom
    • CommentTimeOct 24th 2012 edited
     
    Well I'm hoping to agree on GBF that at least for UK, using EPS, end stops are overkill - but prob something like
    Posted By: wavya strip of (very thin) Illbruck / Compriband stuck to the cill along the jamb line before the insulation is installed might work better? A standard render stop would then allow the cill to move slightly whilst maintaining a seal
    Posted By: fostertombut (say) 20mm wide ... to seal more to the EPS ... than to the render-thickness edge
    applied straight to top surface of cill without end stops, shd be done
  8.  
    Aluminium cills and any other aluminium pressings in powder coated aluminium can be ordered from spectruminstallations.co.uk . all items are made to customers own sizes or they can send a surveyor to you. turnaround is usually 2 weeks or less.
    • CommentAuthorMikeRumney
    • CommentTimeNov 21st 2012
     
    Not about alu cills per se, but ...

    We've enclosed our EPS with the intention of "retro-fitting" the cill.
    As it's likely to be wood we were going to bed it onto strips of nearly-set mastic,
    so that any water getting past the edge/upstand mastic could "run" off down the rendered base reveal,
    which has a slight fall on it.
    So basically, sticking it onto the outside, with some drainage back-up.

    Anyone throwing their hands up in horror?
    •  
      CommentAuthorfostertom
    • CommentTimeNov 21st 2012 edited
     
    2 layers of defence then, of which the first isn't 100% reliable. Sounds OK.

    We did cills entirely made of rendered EPS, a 100thk piece 'laid flat' to falls - so far so good after 2 winters. Finished with silicone paint in hope of improving run-off and evening-out the water running down the wall below, to avoid pattern staining (such 'stone' cills are often traditionally glossed) but that not so successful - tops greening with algae now, which can prob be cleaned now and then.

    (Right click on image>View image>then you can zoom in)
    •  
      CommentAuthorfostertom
    • CommentTimeNov 21st 2012
     
    • CommentAuthorborpin
    • CommentTimeOct 13th 2013
     
    If anyone is looking for cills (sills) the I can recommend these folk (no connection other than satisfied customer). http://www.spectrumarchitectural.com/cills.php. I got the basic cills in the end but as you can see they do all sorts including upstand cills.
    • CommentAuthorRex
    • CommentTimeOct 13th 2013
     
    I had my cills pressed by http://www.finisharchitectural.co.uk/. Generally very pleased. But, they are ali, powder coated.

    Rex
    • CommentAuthorRex
    • CommentTimeOct 13th 2013
     
    "One thing they can't to is bend the end of the cill up to form an upstand."

    Finish Architectural bent the ends of my cill to form an upstand.

    Rex
    • CommentAuthorwoodgnome
    • CommentTimeOct 13th 2013
     
    Borpin, Rex...how far back did the cills go under the bottom of the window?
   
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