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    • CommentAuthoralexc
    • CommentTimeJun 28th 2007
     
    Hi,
    Does anyone have any experience of meeting Part L requirements and rammed earth structures? For instance does the high U-value mean they will always fail to pass? And how can they be treated in SAP 2005?

    thanks
    Justin
  1.  
    I've not had experience of rammed earth construction, but I have been able to argue successfully for 600mm rubble-stone walls to be passed on the grounds that the new Part L has to be assessed on a 'whole house' basis, taking into account the u values achieved through extra insulation in the roof and under the limecrete floor slab, and with the use of smaller and more efficiently-glazed windows.
  2.  
    You could also highly insulate any stone plynth, which will further offset the insulation you would require elsewhere. This would be good practice anyway as it would be a significant thermal bridge compared to the earth above
    • CommentAuthorJoinerbird
    • CommentTimeAug 14th 2007
     
    Find out the u-value of your rammed earth, and then used a area weighted u-value calculation and up grade another part of the thermal envalope to compensate.

    I am interested to know how you would achieve DPC? And what are the structual properties of rammed earth??
  3.  
    I don't think R'd Earth alone as an external wall will comply with ADL2006 as although you could compensate with area weighted U-values and an individual building control office might be convinced (doubt it to be honest) the reg's state a 'limit on design flexibility' limiting the max U-value of any one element.

    Bearing in mind this and the tendency of rammed earth to turn to mud/dust without protection form UK elements, perhaps the approach used at CAT in N Wales in their AtEIC building could be considered:

    External insulated timber framed walls for insulation and weathering
    Internal loadbearing R'd Earth walls for compressive strength and oodles of thermal mass

    J
  4.  
    PS
    see also book by Bruce King (Engineer from US): 'Buildings of Earth and Straw' for structural analysis.
    •  
      CommentAuthorfostertom
    • CommentTimeSep 12th 2007
     
    Posted By: James Nortontendency of rammed earth to turn to mud/dust without protection form UK elements
    Does it truly? I used to hear that about cob, but not so, at least not to mud and dust, just very slow erosion over decades or centuries, provided the top's protected and water can't saturate it from above.
  5.  
    Re durability of cob / rammed earth....

    "...provided the top's protected and water can't saturate it from above...." also add to that annual recoating of limewash for cob walls is common.

    Rammed earth can also have additives added to it such as would be common to cob building, dung, urine, blood, bitumen to improve durability, see work by Prof. Dr. Gernot Minke for stabilisation of earth structures.

    So perhaps mud and dust is an exageration... you could also have a rainscreen cladding of some sort or have it unstabilised in a half outside half inside situation as at Eden.

    Of course the fact that without protection / stabilisation additives rammed earth will eventually turn to dust and earth is the beauty of this material coupled with its high volumetric heat capacity it is pottentially a great material in a low impact low energy building... especially if you can run a course or two to provide free labour ;)

    J
    •  
      CommentAuthorfostertom
    • CommentTimeSep 13th 2007 edited
     
    Posted By: James Nortonwithout protection / stabilisation additives rammed earth will eventually turn to dust and earth
    For cob, I don't think it's correct to say that. Even naked without even limewash, cob only erodes almost negligibly. Is rammed earrth less durable?
  6.  
    Cob is reinforced with straw and i thought had dung etc commonly added for stabilisation and still needs 'a gud 'at 'n boots' etc, although it would depend on what you mean by negligible, I think cob can also be repaired by daub stlyle application of cob mix (excuse possibly incorrect terminology). Also cob it traditionally a South West vernacular material/technique where it is less exposed to freeze/thaw erosion than other parts of the UK....(...although with global warming....)

    R.E. although stronger in a structural sense will be difficult to repair, as it is compressed more than cob during the ramming process. I don't know of any examples of RE in the UK as an external walling material.

    CAT have done considerable work on this as has Gernot Minke (most of his life), they seem to think it needs to be either protected physically or by stabilising additives, as well as insulation to ADL2006 for use in UK as external walling.

    Its a great material environmentally, in terms of its sensuality, low impact and high heat capacity (better than dense concrete!) and 'am looking at RE and unfired clay in my own house, but it can't do everything.
    •  
      CommentAuthorfostertom
    • CommentTimeSep 15th 2007
     
    Cob doesn't necessarily have straw or dung - it used to because they'd mix it by getting the cattle to trample it in their enclosure. Certainly can't repair by surface daub. sure needs needs 'a gud 'at 'n boots' but what doesn't? I still want to know if we're saying that rammed earth is more prone to erosion than trad cob.
  7.  
    ..in summary then:

    Everything I've read and everyone I've spoken to suggests that rammed earth needs as least as much protection (including "at 'n boots") as cob as an external material. It has also not been tested in the field in the UK like cob has, and would be particularly vulnerable to spalling after freeze thaw cycles, indeed cob has not been tested in colder parts of the UK.

    Most traditional mud building methods have additives such as blood, urine and dung added deliberately to aid stabilistation. Cob is a mixture of straw and earth.
    http://en.wikipedia.org/wiki/Cob_(building)
    http://www.devonearthbuilding.com/faq.htm
    http://www.buildsomethingbeautiful.com/

    Cob and RE alone would not meet Part L owing to the limit on design flexibility although you could try making the argument if the house was low C02 overal... but some external insulation would provide protection and insulation.

    However RE is:

    Very good as thermal mass
    Strong
    Highly hygroscopic
    Extremely environmentally benign

    but... labour intensive... so if you have lots of friends could be worth a go, certainly as an internal loadbearing wall, externally cob might be an option if you can convince building control (although the letter of the approved document is against you), ask this guy ...http://www.buildsomethingbeautiful.com/

    J
    •  
      CommentAuthorfostertom
    • CommentTimeSep 17th 2007
     
    One thing you left out - cob is more fun than anything!(though straw balers claim the same!)
  8.  
    :bigsmile:Fun is an all too often a forgotten factor... can definately vouch for bale building on that score

    Also... STOP PRESS... 'have just been loaned a book on cob it seems that if the wall is thick enough (450-600mm, althought this is not untypical...(?)) a U-value of 0.7 can be achieved allowing use within the 'Limits on flexibility' criteria after all.

    Rammed earth is probably denser so may give a higher figure and perhaps unfeasibly thick wall... but its a chink of light I suppose..

    J
    • CommentAuthorpauljaquin
    • CommentTimeSep 22nd 2007 edited
     
    Just to weigh in on the Rammed earth durability/strength and thermal properties.

    I've almost finished at PhD looking at the structural behaviour of rammed earth, and looked at the durability of ancient rammed earth structures. Provided the mix design is correct, and you provide a reasonable protection, then unstabilised (no cement) rammed earth can be used.

    The U value of rammed earth is fairly low, when compared to say concrete, so to achieve the required value to pass the building regulations you need a reasonably thick wall (probably about 400mm), because the building regualations don't allow for thermal mass. If you model the building as a whole then I think you can persuade inspectors of the thermal advantages of rammed earth, but I would agree with the previous comment, go for a timber frame with rammed earth internal walls to be on the safe side. Alternatively, add a little cement and you will massively increase the durability and strength

    Paul
    http://www.dur.ac.uk/p.a.jaquin
    • CommentAuthorbiffvernon
    • CommentTimeSep 22nd 2007 edited
     
    400mm does not seem excessively thick for an earth wall. Do you have any ball-park numbers, Paul?

    Would not adding a little lime, rather than cement, be more sensible?
  9.  
    I'd be wary of adding cement, given what happens to clom and clunch when cement is added. As for thickness, 600mm is pretty standard for an earth wall, with no additives whatsoever save some chopped straw and maybe a little dung. They do like to have deep eaves, though, to keep the weather off.
    • CommentAuthorJoinerbird
    • CommentTimeSep 26th 2007
     
    Hello. Could you give me a quick overview on how rammed earth is made, and what do you mean when you say BR doesnt take thermal mass into consideration?? Im just a thick chippy trying to make me way in this world.....

    Anna.x
    • CommentAuthorpauljaquin
    • CommentTimeSep 26th 2007
     
    Hi Joinerbird,

    Rammed earth is just moist soil compacted between formwork. Take the formwork off, let the wall dry and you end up with something like a huge mud brick. It has been popular in many parts of the world, and more recently it has been picked up as a sustainable building material. There is a pretty good explanation on wikipedia I think.

    I'm not an expert on this but I believe that currently the Building Regulations look only at the thermal conductivity (U value) of the material from which a wall is made. This value is just determined by putting something hot on one side of the material and something cold on the other, and seeing how long it takes heat to get through the material to heat up the cold stuff. So If you have something like polystyrene, with lots of air in, it takes a long time for the heat to travel though it. If you have a metal, the heat can travel much faster though, so so it isn't as insulating.

    However, we haven't taken into account the temperature of the material (the wall)

    Because temperatures fluctuate through the night and day (and through the year) in a house sometimes the heat is flowing from inside to outside, and sometimes from outside to inside. If you look at the walls their temperature is between that of the inside and the outside, sometimes they are 'giving' heat to the inside and taking it away from the outside, and sometimes the other way around. They basically act to dampen the temperature differences between outside and inside. If you have a wall with enough thermal mass, then it can warm up during the day (from the sun), and then pass that heat to the inside of the building during the night. Rammed earth is very good for this, but you can't prove it based on U values alone. The way to get round this is to do a more complex analysis of the whole building, which does take thermal mass into account, and can be allowed under the building regs.

    Sorry for long and not very detailed explanation, there is a bit more to it than that, but I believe that is currently the situation.

    Biffveron, Gervase,

    I don't think 400mm is excessively thick, but currently rammed earth walls can be built as thin as 300mm according to the recommendations (Rammed Earth: Design and construction guidelines, Peter Walker et al), I would agree with Gervase and go for something more like 600mm. I feel lime is definitely the way forward, that is the historic method of strengthening rammed earth. However, it is much harder to 'prove' the strength when adding lime, and so the best way to get though the building regulations is to add cement instead. Cement stabilised rammed earth walls are popular in the US and Australia, but obviously aren't as good as a sustainable building material. A lime stabilised rammed earth wall would be best, but (to my knowledge) no-one has yet built one in the UK.

    Paul
    • CommentAuthorJoinerbird
    • CommentTimeSep 28th 2007
     
    Thank you! I am just warming up to start my degree next wk.......so might have a few more questions to come....hope you guys dont mind. Ta

    Anna
  10.  
    how can you test the whole house before it is built?
    • CommentAuthorCWatters
    • CommentTimeJan 21st 2008
     
    Some of the posts above seem rather optimisting on U-Value compared to others on the web. I believe the target for walls is now 0.17 for new houses...

    http://www.greenspec.co.uk/html/materials/rammedearth.html

    Part L – Conservation of fuel and power
    • U-value of 300mm rammed earth wall ≈ 1.5 – 3 W/m2K, therefore insulation needs adding in external wall applications.

    http://www.bdonline.co.uk/story.asp?storyCode=3067214

    In common with many construction materials, the thermal performance of a rammed earth wall depends on its density, porosity and water content. Rammed earth walls between 1,400 and 1,800 kg/cu m can have thermal conductivity U-values of 0·7 to 0·9W/sqmK. As a comparison, the CIBSE Guide quotes thermal conductivity of 0·51W/sqmK at 1,400 kg and 0·87W/sqmK at 1,800 kg for homogenous masonry. Allowing for normal internal and external surface resistances, and assuming the wall will be rendered and plastered, a nominal wall thickness of 2m may be needed to achieve a U-value of 0·35W/sqmK. Additional insulation is likely to be needed where rammed earth walls are used externally. Insulation would be best placed on the external elevation, leaving the internal spaces to take advantage of the wall's thermal mass.
    ---

    Two meters to achieve 0.35 would mean four meters+ to achive 0.17 without additional insulation!

    Given that the area of walls is large compared to the area of roof you might have to put a heck of a lot of insulation in the roof to compensate under the area weighted average rule. In fact if you were building a simple cube shape house with flat roof, and the walls were 0.35, you couldn't achieve 0.17 overall even with no losses through roof or floor.

    Am I missing something?
    • CommentAuthorCWatters
    • CommentTimeJan 21st 2008
     
    Ah yes 0.17 is the target for walls not overall. Still the figures do suggest some other form of insulation is required.
    • CommentAuthorMike George
    • CommentTimeJan 27th 2008 edited
     
    <blockquote><cite>Posted By: CWatters</cite>Some of the posts above seem rather optimisting on U-Value compared to others on the web. I believe the target for walls is now 0.17 for new houses...</blockquote>

    Are you sure? That may well be a target but compliance is not based on a specific wall u-value.There are other ways of attaining the TER.

    The area weighted u-vaue for a wall is 0.35W/m²K with an even lower limiting [individual element] factor of 0.7W/m²K . Have a look at pages 18 and 19 of Part L1A http://www.planningportal.gov.uk/uploads/br/BR_PDF_ADL1A_2006.pdf
  11.  
    Ditto...
    • CommentAuthorCWatters
    • CommentTimeJan 27th 2008
     
    Thanks, looks like I was wrong. Was sure I'd heard it had been reduced to 0.17 since we build our place in 2006.
    •  
      CommentAuthoragu
    • CommentTimeJan 29th 2008
     
    Does anybody have an idea of what insulation would be best?
  12.  
    Building a rammed earth 500mm thick as a load bearning wall for my Earthships, most of what you need to know in in David Easton book "Rammed earth design" and the aformentioned book by Peter Walker, Roland Keable.
    The use of cement stablization will reduce the breathability, best to insulate with straw bale or sheepswool and in this Scottish climate i am protecting the wall externally.
    •  
      CommentAuthordjh
    • CommentTimeDec 19th 2008
     
    Why is anybody on the greenbuilding forum considering meeting the building regs to be a constraint? Building Regs are there to 'persuade' the worst quartile of builders. Green builders should be aiming way above them, surely?
    • CommentAuthorCWatters
    • CommentTimeDec 19th 2008
     
    Well yes, but even if your house is twice as well insulated as the regs require.. you still have to convince your BCO of that fact. That's also what people mean by "meeting the regs".
   
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