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Green Building Bible, Fourth Edition
Green Building Bible, fourth edition (both books)
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  1.  
    Fair points, but note it is not "necessary" or a "technical requirement" to replace radiators to install an ASHP. Ten years ago we had a Daikin Altherma HT which ran our existing rads happily at 80⁰C, being designed as a drop in replacement for oil boiler with two compressors in series. Most of the current crop of R32-based ASHPs are happy to run at 65⁰C, which is a direct replacement for an existing condensing gas boiler without touching the radiators.

    So if it were a "technical" or "physics" criteria, then replacement rads would not be "necessary" and would not be zero VAT. I doubt we would be happy with tax accountants deciding about physics questions though!

    However, larger rads are "better" as they increase the SCoP, so depending on the existing sizes, it might be worthwhile to replace them, or some of them. In our case, it is financially worthwhile to replace about half our rads, the others turned out to be diminishing returns to replace, as they were previously oversized for various mundane reasons. So it is good that the rads are zero VAT rated based on this value judgement, as the passage I quoted makes clear.

    It is also not physically necessary to replace pipework, but is "better" for us on certain runs, because then we can run a lower DeltaT with less noise, so that is zero VAT as the guidance explained.

    In our previous house we converted the loft by adding rigid insulation boards, with an "ancillary" need to plasterboard the ceilings, build dwarf walls, add trims, decorate etc. Was all at reduced VAT, the installer's accountant checked that HMRC were happy. Sounds like you were unlucky not to get that on your roof insulation, did you push it?
    • CommentAuthorrevor
    • CommentTimeMay 26th 2022
     
    It is a pretty fast moving environment I would wait and spend time and money to upgrade your insulation as much as possible do the draughtproofing and deal with cold bridges as much as you can. You will get the benefit immediately When you come to change heat source then you may get away with a lower output cheaper unit. I saw a report the other day that Octopus were having a major push into HP and promising to provide and install them with their own tradespeople at a third of current cost. I have a LPG gas boiler and have no intention of changing it as it would not benefit me nor the environment due to the fabric first approach my energy usage is very small.
    • CommentAuthorJeff B
    • CommentTimeMay 26th 2022
     
    Posted By: WillInAberdeen

    It is also not physically necessary to replace pipework, but is "better" for us on certain runs, because then we can run a lower DeltaT with less noise, so that is zero VAT as the guidance explained.



    What if you only have microbore pipework in a manifold system for your C/H?
    • CommentAuthorphiledge
    • CommentTimeMay 27th 2022
     
    Surely anything that improves COP is an energy saving item so larger rads/pipes/buffer are all unquestionably zero rated??
  2.  
    Hi Phil, yes I understand so, anything that makes the ASHP "better" is zero VAT, even decorative things like trunking and designer radiators.

    Hi Jeff, with microbore it depends how much heat you need to move through it, and how long each run is, and whether it is 10mm 8mm 12mm etc. Personally I dislike it and would take the chance to replace it all, but we do have a few towel rads etc with minor heat loads where we will leave it. In principle if you can get enough heat through it to keep the radiators warm at the moment, then it is big enough. In practice the installers were keen to replace any component that might possibly eventually contribute to them getting called back under warranty, including the existing microbore.
    • CommentAuthorSimonD
    • CommentTimeMay 27th 2022 edited
     
    Posted By: WillInAberdeenbut note it is not "necessary" or a "technical requirement" to replace radiators to install an ASHP.


    I think you may have missed the point in my earlier post: "This is a technical requirement for the system to function as designed and to provide the intended energy savings."

    This doesn't mean to say that you can't chuck in an ASHP that produces heat to the system, but will then in all probability be running at poor efficiencies and outside it's intended design envelope. Would it really be fair on the customer for an installer to install a heatpump in a house in a way that reduces its efficiency such that it results in a significant long-term additional running costs? Not in my mind.

    I sense that some of the logic behind the zero vat and grant scheme has got lost here though. The underlying supposition regarding the installation of energy saving measures is that it applies to installing a system that when doing so it's for maximum efficiency, which is unsurprisingly consistent with the MCS Heatpump installers guide.


    Posted By: WillInAberdeenSo if it were a "technical" or "physics" criteria, then replacement rads would not be "necessary"...

    It is also not physically necessary to replace pipework...


    So lets just take a look at some of the physics. Emitter performance and pipe size do not just depend upon the flow temperature, but is also proportional to the temperature drop. In a traditional fossil fuel heating system this is designed to be 20 degrees C. With a heatpump system, the temperature drop is 10 or even 5 degrees.

    So just taking a look at pipe size, if I had an existing system using 15mm copper pipe, which is pretty common, with a modest total heat requirement of 5.5kW, using my 20 deg drop, the mass flow rate through the pipework would be about 0.066 kg/s. With a 10 deg drop this doubles to become about 0.132 kg/s and with a 5 deg drop, this doubles again.

    This matters because not only does it have an effect on required flow velocity where, in the difference between 20 - 10 degree drop, it takes us from up to 0.5m/s up to not far of 1m/s, the pressure drop increases by about 2.5 times. So looking at the 15mm pipe with a 10 degree drop only 40m of pipe puts me at a pressure drop of 2.88m head without even considering any of the fittings and bends, emitters or anything else. With a 5 degree drop my pipesizing design chart runs out of options in 15mm pipe taking me to 22mm pipe and still with a pressure drop twice that of the original 15mm pipe (my humble apologies that I can't be bothered to manually crunch more numbers).

    This may not seem like much, but it's almost guaranteed that this will take me way beyond the optimal 2-3m head for a system pump (even if you can get circulator pumps that can manage greater head).

    If I instead replaced this 15mm of pipework with 22mm with a 10 degree drop I would stay within a flow velocity of 0.5m and approximately the same pressure drop as with the 15mm pipe at 20 degree drop.

    It may be possible just to replace long runs with large diameter pipes, but in order to know, you have to complete a pressure loss calculation for all pipes, runs and fittings within the whole system.

    Now, this doesn't even begin to consider where some heatpumps have a minimum flow rates and the system needs to consider these parameters too.

    John Cantor has a good post on this: https://heatpumps.co.uk/technical/pressure-drops-flow-rates/

    I do agree, however, that in certain circumstances you may not need to replace a radiator, but that decision is going to depend on the underlying physics and a calculation of the radiator oversize factor.
  3.  
    Simon, I think you may be thinking of the previous generation of R410-based heatpumps which required low flow temperatures. The MCS-021 Heat Emitter Design Guide was issued in 2013, based on that older generation of heatpumps.

    The newer heatpumps use better refrigerants (R-32 et al) for good efficiency at warm flow temperatures, to avoid the necessity to replace radiators.

    For example the Arotherm Plus (R-290) has a SCoP of 3.63 at a flow temperature of 55⁰C, and has weather compensation so that it would only flow at that temperature on the very coldest days. That's the same flow temperature as our existing condensing boiler.

    If the radiators were made bigger, it could flow at lower temperatures, eg at SCoP=3.9. It is therefore a value judgement whether to pay to replace the radiators in order to gain 10% on the SCoP on certain days. Many people would not bother as it is not essential, but we already wanted to move a few around.

    To support these decisions, the MCS-031 spreadsheet allows you to try out different flow temperature to find the most economical radiator sizes for each home's requirements, balancing capital vs running costs. The MCS installers we dealt with, were also accredited by Samsung and Vaillant to use their specific software, so they were not using the MCS publications.



    Regarding pressure loss in pipes, you have perhaps overlooked that the ASHP feeds a buffer vessel. A separate circ pump feeds from there to the emitters, so the DeltaT across the ASHP can be chosen to be lower than across the rads if desired. If we choose a 10⁰ DT across the rads, we need less circulation flow, so possibly smaller pipes and a less powerful circ pump than if we choose 8⁰C. But we'd need larger rads as their average surface temperature is about a degree cooler, so this is a factor in the radiator sizing economics, above.

    This degree isn't an issue with the warm flow temperatures with R-32 heatpumps, but your logic of using lower DT and bigger pipes was correct for the old style R-410 heatpumps, where every spare degree was important.


    If like me you are interested in flow physics, I used to teach my students to start from the Darcy equation arranged in terms of flow:
    DP = L.(8.f.rho./pi). Q^2/d^5

    From this we see that, all other things equal,
    1m of 10mm pipe is equivalent DP to (1.5^5)= 7.6m of 15mm pipe.
    And a 15mm pipe has (1.5^5)^0.5 = 2.8 times the flow capacity of a 10mm pipe for the same DP.

    In my house I have some rads that are much more than 7.6m from the manifold, and one within 1m. Their heat loads differ by more than 2.8x. Therefore they have widely different pressure losses in their pipework, which we balance by adjusting the lockshield valves rather than having different size pipes for each radiator.

    I calculated the pressure effect of choosing different DeltaTs for the ASHP and rads, and whether this just meant adjusting the lockshield, or whether the pipe would constrain the radiator capacity. Generally it was not necessary to replace pipe, but it was "better" for the longest runs to the biggest rads. The installers took a simpler CYA approach - see above!

    (Edit to add: your pressure calc may have gone awry because you were trying to move 5.5kW in a single run, but no radiator can take that much heat. Try splitting the heat flow into a 0.5-1kW to each room.)



    An observation is people should not assume the existing radiators were correctly sized in the first place. Some of ours were already 3-4x oversized, the previous installer had probably just picked standard sizes that looked right, and we had also added insulation. We are not changing the size of those ones!

    Finally, the radiators for fossil boilers are often oversized so the house warms up quickly after being left unheated. This is less common with an ASHP which tends to run continuously. Again this contributes to the radiators not needing to be changed out.
    • CommentAuthorSimonD
    • CommentTimeMay 28th 2022
     
    Posted By: WillInAberdeenSimon, I think you may be thinking of the previous generation of R410-based heatpumps which required low flow temperatures. The MCS-021 Heat Emitter Design Guide was issued in 2013, based on that older generation of heatpumps.


    No, I wasn't, I was referring to the physics involved in pumping water throught the heating system and the required volume change proportional to the the designed temperature drop across that system.

    The calculations used for heating system design do not base flow rates on the flow temperature but on the heat output (Watts), the temperature drop, and specific heat capacity of the medium (usually water). But the flow temperature is used as part of the calculation for emissions factors of radiators, for example.

    Posted By: WillInAberdeenyou have perhaps overlooked that the ASHP feeds a buffer vessel.


    Nope, I didn't overlook this either. As above I was referring to the temperature drop across the system, which is still typically 10 - 5 degrees in contrast to 20 for a typical gas boiler system. If those HT/MT heatpumps have now started to operate at 20 degree drop then I stand to be corrected, but I'm not aware they do, even when using a buffer, which is largely used to reduce cycling I believe. I also believe they're being promoted as essential by several heatpump manufacturers, probably as a result of historical poor installation practise.

    Posted By: WillInAberdeenThis degree isn't an issue with the warm flow temperatures with R-32 heatpumps, but your logic of using lower DT and bigger pipes was correct for the old style R-410 heatpumps, where every spare degree was important.


    No, it is still an issue with HT and MT heatpumps, because even if they can run at the high temperatures, it doesn't mean this is the correct way to install and run them. Indeed, industry standards and best practice support setting running temperatures as low as possible in order to optimise efficiency.

    Posted By: WillInAberdeenTherefore they have widely different pressure losses in their pipework,


    As I said: "It may be possible just to replace long runs with large diameter pipes, but in order to know, you have to complete a pressure loss calculation for all pipes, runs and fittings within the whole system."

    Posted By: WillInAberdeenyour pressure calc may have gone awry because you were trying to move 5.5kW in a single run, but no radiator can take that much heat. Try splitting the heat flow into a 0.5-1kW to each room.


    I don't believe my pressure calculation went awry at all because central heating systems often have long runs of pipework that must carry the whole heating load. And given that plumbers are often looking to save on costs, if they can get away with smaller pipes, they will! This is unfortunately a feature of how central heating systems get installed in the real world.

    Posted By: WillInAberdeen
    An observation is people should not assume the existing radiators were correctly sized in the first place.


    Likewise that the pipe sizing has been done correctly but as I said: "in certain circumstances you may not need to replace a radiator, but that decision is going to depend on the underlying physics and a calculation of the radiator oversize factor. "

    But at the end of the day, it seems our discussion is converging on the technical nature of determining the necessary upgrades to the system, rather than a basis in mere value judgement.
  4.  
    Our ASHP was £1,200 for an 8kW Samsung plus £300 for controls. Installers seem to inflate prices hugely.
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