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Green Building Bible, Fourth Edition
Green Building Bible, fourth edition (both books)
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  1.  
    Sorry, another UFH question!! I originally posted this on the 'other side' too but got a lukewarm response, so hoping someone on here could assist.

    Renovating/extending 1950s bungalow. Will end up insulating where I can (EWI, loft >400mm), 3G windows/doors, but no way passivhaus! Looking at my UFH options (retrofit spreader plates or screeded.

    Condensation internally has caused most of the parquet floors to buckle up. I was going to use one of the retrofit UFH spreader plates on top of the parquet tiles (act as a bit of insulation) but now that they've decided to come up, I've also seen what appears to be a 20-30mm screed layer on top of the uninsulated concrete floor. Some of this is cracked and comes away easily from the concrete.

    As the slab is currently uninsulated I would favour getting at least some insulation in there (50mm) before I put UFH in. Better than nothing! I can't go more than 50mm and I realise a high% will be lost keeping the worms warm! Ceiling height is currently 2460mm and I am willing to increase all doorway heights. I don't really want to lose more than 180mm (I hate the ability to be able to touch ceilings with the use of a stool!).

    If I remove all screed (80sqm) I may end up with a bitty and very likely uneven concrete floor. Can I put insulation on the rough concrete? I didn't want to go down the self levelling compound route or put in a new screed with insulation on top of that. Can I get away with putting down a sand binding layer (with ant powder) and then lay insulation boards on top of that? If the concrete floor doesn't have too many depressions can I just lay insulation on top without sand? I assume if there are areas where the insulation boards aren't 100% level (but with no voids beneath) then as long as the screed is levelled properly I should have no problems? Worst case is that the screed may be 3-5mm deeper and result in a slightly different temperature heat zone.

    Option 1: Screeded UFH
    ---------------------------
    Seeing I will be going to the effort of removing the old screed, I am now thinking a screeded UFH option may be the way to go if I can use a minimal height screed:

    20mm floor tiles
    75??mm screeded UFH
    50mm insulation
    30mm sand/cement/ant powder (if needed)
    Existing concrete slab

    I've read on here that a liquid screed isn't the best to use. So if I use standard sand/cement mix (with fibres) can I get away with less than 75mm depth?

    Option 2: Spreader plates UFH
    -----------------------------------
    Alternativley I could use spreader plates (GBP38/m2 supply only):

    20mm floor tiles
    22mm ply board
    25mm spreader UFH plates
    50mm insulation
    30mm sand/cement/ant powder (if needed)
    Existing concrete slab

    I save a bit in the height with this option, but I suspect it won't be as efficient thermally. I also have concerns with bounce factor with the spreader plates sitting on the insulation. And obviously the heating itself willl be a bit more responsive but also cool down far quicker.


    Grateful for any answers / opinions to the above questions/options.
    • CommentAuthortony
    • CommentTimeDec 9th 2015
     
    50mm is not enough for ufh unless you are rich, better go rads or dig deeper inside and add insulation
  2.  
    ''I originally posted this on the 'other side' too but got a lukewarm response''.

    Isn't that what you want from UFH?
    • CommentAuthorcjard
    • CommentTimeDec 9th 2015 edited
     
    I knew someone would pick up on that

    As per tony, hire a digger and a pecker and take that slab out, then level with hardcore and sandblinding and lay insulation, then ufh pipes. Pour a liquid screed, self levels, great for ufh

    I wouldn't use metal spreader plates at all in your context. Maybe the cementitious grooved boards if you're putting a wood floor or tiles down.

    Or...

    10mm tiles
    40mm screed (note needs additive to go this thin)
    100mm kingspan seconds
    25mm eps
    Slab

    My buildup is the same as yours, but has twice the insulation. The eps crushes a bit better than PIR so it makes for a better layer to replace sand blinding with. Lay the PIR on top and check for rocking. Anywhere it rocks, stand either side and slash the board with a knife then stamp on it to split it. Eventually you'll mosaic the whole lot and it will settle nice and solid when 100kgsqm of screed is on it
    • CommentAuthorcjard
    • CommentTimeDec 9th 2015
     
    Ps 38 quid a metre is insane money. Wunda trade do them for more like 4?! Makes me wonder what you're paying for the rest of your gear..
  3.  
    Posted By: cjard

    As per tony, hire a digger and a pecker and take that slab out, then level with hardcore and sandblinding and lay insulation, then ufh pipes. Pour a liquid screed, self levels, great for ufh


    No, no, no, no!!!!! Just not what I want to hear!!!!! Wishful green thinking on my part....:cry: Though I'd probably prefer taking out the concrete myself over Xmas if it wasn't on the insistent wife that we go to her mother for 1 whole week!!!! Aaaarrrrgh. About 90sqm now I reckon to peck away at. Will get some quotes in for that I think.

    Posted By: cjard Ps 38 quid a metre is insane money. Wunda trade do them for more like 4?! Makes me wonder what you're paying for the rest of your gear..


    £38/m - This was from Continental Underfloor for their Slimfix system and small % traditional screeded UFH. Checking the quote again it also states: "prepared on the basis that the heat source is giving flow temperature up to 50°C,". Don't think ASHP can do the business for my cruddy floor approach then.

    Wunda (20mm EPS 300 plate system) came in at £26/m. I was presume your £4 price was talking traditional screeded UFH price, not spreader plates....but now I checked their site and see the ad for £4. My £26/m price is for all pipes, thermos, manifolds etc, but still seems high perhaps? :sad:
    • CommentAuthorcjard
    • CommentTimeDec 10th 2015 edited
     
    Nah, £26 for that is more reasonable. I got mine for £20 from the company that poured my screed, and when I looked at the maths it was about £10sqm for materials and £10sqm for fitting. Given that a few monkeys and a few hours saw it finished, in one sense it was expensive but in another sense it was a job off my list (and there are a lot of jobs on my list) and relatively cheap. If doing it over, I'd lay it though 2 people really helps, one to unfold and walk the pipe into shape and another to follow on with the stapler. https://www.youtube.com/watch?v=5mrUxAI2PVA is a slowed-down version of what actually happened on site


    Wunda's spreader plates for £4 are the aluminium ones, circa £2 for a 1m by 0.5m sheet of alu with a groove in. You wouldnt lay them on a floor like you have, but theyre what I think of when someone says "spreader plates"

    You don't have to take your slab up if you don't want to, but something will have to give - you either accept a large buildup, accept a loss of insulation, or accept a weekend's pecker and digger/dumper hire and get mucky. I didn't take my slab up, but i was building a house inside a warehouse and had the height to play with/could set my levels. With 175mm of PIR I'm now left with quite a considerable step up into my front door. It was a choice between build the 8sqm lobby up and cut the bottom off the lobby doors, put steps in the lobby or take out 300sqm of 6 inch slab to make it all level..

    90sqm, honestly, you'll do it in a weekend with 2 of you, a 3 ton mini digger and pecker (can you get one in?) and a baby dumper. See if someone wants the hardcore locally too - farmer perhaps
    • CommentAuthorcjard
    • CommentTimeDec 10th 2015
     
    ps, you wouldnt do the 20mm eps system on a ground slab; it's for timber first/second floors if youre not crazy brave (foolish?) enough to try and fit the pipes to the underside of the floorboards like I did
  4.  
    Posted By: cjardNah, £26 for that is more reasonable. I got mine for £20 from the company that poured my screed, and when I looked at the maths it was about £10sqm for materials and £10sqm for fitting.


    Aahh. okay so you had the genuine article at£20/sqm, i.e. screeded UFH rather than retrofit/overfloor/spreader plate. My price was for overlay system (spreader plate?) ontop of the slab.

    Posted By: cjard
    Given that a few monkeys and a few hours saw it finished, in one sense it was expensive but in another sense it was a job off my list (and there are a lot of jobs on my list) and relatively cheap.


    Yes, I know what you mean. I don't have a list anymore. I have a book. And a new edition comes out every few weeks. So your £20 cost was for UFH plus the cost to screed it? Or screeding was included?

    Posted By: cjard
    You don't have to take your slab up if you don't want to, but something will have to give - you either accept a large buildup, accept a loss of insulation, or accept a weekend's pecker and digger/dumper hire and get mucky.

    90sqm, honestly, you'll do it in a weekend with 2 of you, a 3 ton mini digger and pecker (can you get one in?) and a baby dumper. See if someone wants the hardcore locally too - farmer perhaps


    Think it will take me a while to dig out with a jack hammer type thing. No chance getting a min digger in there. But yeah, something I could do in the NY to keep me warm. I'd prefer decent performance from UFH when it is sourced from ASHP rather than taking the 'easy' way out no and using an overlay system. Costwise to dig out and screed may work out cheaper also. And at least I would feel more secure that the UFH will work! I just have concerns about digging out 175-200mm and damaging founds/walls or finding bodies :shocked:
    • CommentAuthorcjard
    • CommentTimeDec 10th 2015
     
    If you dig out 200mm and find foundations, your house is built on rock and you'll have bigger things to worry about

    Ufh was £20sqm, screed was £13

    If you're going ASHP you really don't want the ufh to be a massive heat sink, but you know that already..
  5.  
    Thanks for those costs. It would be cheaper then to go for an overlay UFH system then at £26sqm. But that will be a short term gain.

    Okay, went ahead and managed to take up some concrete. This area is only 100mm thick (no DPC) and dampish soil underneath (not any rubble evident either). So if it's all 100mm thick then it's an easy job to lift all 90sqm. However the external ground slopes down towards the rear of the bungalow so I expect at least some fill/rubble or thicker concrete that end of the house.

    My plan is to dig up all concrete and then determine how much insulation to put down. I'll dig up and remove the soil and then fill floor area:

    Screeded UFH (75mm)
    VCL
    Insulation (150 min hopefully)
    DPM
    compacted hardcore (the stuff I've just lifted!!) and sand blinding

    Would that work? I don't want to concrete floor and then have a seperate screed just for the UFH.
      10122015(002).jpg
    • CommentAuthortony
    • CommentTimeDec 11th 2015
     
    Sledge hammer will get that up, take screede off first
    • CommentAuthorDantenz
    • CommentTimeDec 11th 2015
     
    How are you taking the floor up next to the walls so as not to damage the wall. Have you used a concrete saw to cut through the floor 100mm in from the wall?
    • CommentAuthortony
    • CommentTimeDec 11th 2015
     
    Hopefully no load earring ones sit on the slab,sadly not always the case.
  6.  
    Posted By: tonySledge hammer will get that up, take screede off first

    Think I will Kango it so I can break it into smaller bits and then whacker it down as my base (once soil is dug out to a decent level).
    Posted By: DantenzHow are you taking the floor up next to the walls so as not to damage the wall. Have you used a concrete saw to cut through the floor 100mm in from the wall?

    I'll just carry on from where I started with this trial hole, gently breaking away from the wall. It should hopefully just pull away from the wall with a little persuasion. And I'm hoping all internal walls carry on down and weren't built on this 100mm concrete!
  7.  
    Posted By: tonyHopefully no load earring ones sit on the slab,sadly not always the case.


    Just read that - I'll dig a trial hole next to the remains of an internal wall tomorrow (removed that one down to slab level a few months ago). Bit bu88ered if it was on the slab only!
    • CommentAuthortony
    • CommentTimeDec 11th 2015
     
    Prop it as you go well solid off over site fill and do thickened up slab and build up to the underside off that later
    • CommentAuthorcjard
    • CommentTimeDec 11th 2015
     
    Your buildup seems fine, though you seem dead set on a sand and cement screed at 75mm? Not considering saving an inch by using a liquid screed instead ?
    • CommentAuthortony
    • CommentTimeDec 12th 2015
     
    There have been problems with liquid screeds cracking, best to avoid potential problems if possible
  8.  
    Posted By: tonyThere have been problems with liquid screeds cracking, best to avoid potential problems if possible


    Yes, that's what i have read on here too. Will a sand/cement mixture cost muuch more? Difficulties to get it level? Maybe I'll just put a nice bib shagpile on top to disguise the uneven surface!:bigsmile:
    • CommentAuthorcjard
    • CommentTimeDec 13th 2015
     
    If you're going to put a nice big shagpile on top of your floor, why are you go concerned about a few cracks? Not sure if I understand the logic of using a thick carpet to attempt evening out a slab that is like a motocross course but not one that is millpond flat with an occasional gap
  9.  
    Posted By: cjardIf you're going to put a nice big shagpile on top of your floor, why are you go concerned about a few cracks? Not sure if I understand the logic of using a thick carpet to attempt evening out a slab that is like a motocross course but not one that is millpond flat with an occasional gap


    It was my attempt at a joke...:shamed:
    •  
      CommentAuthordjh
    • CommentTimeDec 13th 2015
     
    Posted By: kentishgreenIt was my attempt at a joke

    I think the smiley might have been a big clue ....
    • CommentAuthorRex
    • CommentTimeDec 20th 2015
     
    I built a t/f house with liquid screed for the UFH on the g/f and ali plates in polystyrene for the f/f and a timber floor floating on both.

    Liquid screed; best thing since sliced bread!

    Spreader plates and poly insulation; no way Jose! Was easy to lay, does heat up quickly but also cools down quickly, but the biggest no-no (IMO) is as the UFH heats up, the ali spreader plates expand and there is a lot of clicking and popping all over the floor area. Likewise, to a lesser extent, when it cools. I have been told that it is the timber t&g engineered planks that are expanding/contracting. I cannot believe it. General floor temp is around 20C with the UFH off; flow temp is only 36C. Don't think timber expand that much to cause all this creaking.

    To get thermal mass and a flat, level floor, use Lewis plates. http://reppel.nl/en/lewis They even do a low profile plate to reduce height and weight.

    Basically, don't go near ali plates with poly insulation.

    Rex
  10.  
    Thanks Rex,

    I've started digging up the screed (not too bad so far) and will hopefully have the 100mm concrete dug up some time in january. So will lay the pipes in my new concrete floor...so hopefully no creaking for me. Well only my back perhaps....:neutral:
  11.  
    Okay, not dug up any floor yet, but looking at how deep I need to go:

    - UFH in concrete
    - VCL
    - 250mm (with 300m around room perimeter) insulation (EPS70)
    - 1200 gauge DPM
    - 25mm EPS sacrificial layer to protect DPM
    - levelled sharp sand blind
    - Hardcore (type 1)

    My questions are what depths for hardcore and concrete slab? Seeing that the ground will have been well compacted by the current slab over the last 65yrs, can I get away with less than 100mm hardcore?

    At least I have decided on EPS over PIR. For future googlers: http://www.greenbuildingforum.co.uk/newforum/comments.php?DiscussionID=14047&page=1
    • CommentAuthorcubbs
    • CommentTimeFeb 15th 2016
     
    I'm doing a similar job on my refurb. I've chipped out the existing screed, ground that flat. Looking at celotex ufh insulation 70mm thick. Then using a gyvlon liquid screed. It's meant to be the business for ufh!
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