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Green Building Bible, Fourth Edition
Green Building Bible, fourth edition (both books)
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    • CommentAuthorKev.k
    • CommentTimeJan 11th 2020
     
    Would large format 300mm concrete Lego blocks with thin set mortar and EWI be viewed any differently by Building control than a solid standard block wall with EWI?

    Thanks
    • CommentAuthorMike1
    • CommentTimeJan 12th 2020 edited
     
    Not if the blocks and EWI are used & installed in accordance with their Agrément Certificates.
    • CommentAuthortony
    • CommentTimeJan 12th 2020 edited
     
    .....not used.... ?
  1.  
    Wot Mike1 said +1

    However builders here don't like using concrete blocks because they are too heavy, - OK for the first 2 or 3 rows but then the weight of lifting them up (as opposed to say porotherm or similer blocks) becomes arduous, the work rate slows down and by mid afternoon they go and find something else to do because they have had enough.
    • CommentAuthorKev.k
    • CommentTimeJan 12th 2020
     
    <blockquote><cite>Posted By: Peter_in_Hungary</cite>Wot Mike1 said +1

    However builders here don't like using concrete blocks because they are too heavy, - OK for the first 2 or 3 rows but then the weight of lifting them up (as opposed to say porotherm or similer blocks) becomes arduous, the work rate slows down and by mid afternoon they go and find something else to do because they have had enough.</blockquote>

    I give up with builders which is why I am looking at these. Quotes have been ridiculous work is not in short supply.

    I would stack these in 2/3 days with a farmer and machine. They are large format but only 300mm wide. We built a incline gravity retaining wall with the 800mm wide versions. This should be easy by comparison.

    If I had any block laying skills I would not consider these. But it is a cost effective way for me to get a shell up quickly.

    ICF is not a option. My site is elevated above a footpath and road.
  2.  
    Posted By: Kev.kI would stack these in 2/3 days with a farmer and machine.

    If you have mechanical handling machinery then the weight problems of course go away
    • CommentAuthorKev.k
    • CommentTimeJan 12th 2020
     
    <blockquote><cite>Posted By: Peter_in_Hungary</cite><blockquote><cite>Posted By: Kev.k</cite>I would stack these in 2/3 days with a farmer and machine.</blockquote>
    If you have mechanical handling machinery then the weight problems of course go away</blockquote>

    For me it is the quickest and cheapest way to build a house. I appreciate it wouldn’t be for most people.

    I also like the idea of a 300mm thick concrete house with EWI over a very basic (my budget) 140mm timber frame.
    •  
      CommentAuthordjh
    • CommentTimeJan 12th 2020 edited
     
    I see you've already had a long conversation at https://forum.buildhub.org.uk/topic/12860-concrete-lego-blocks-and-bc/ I'm not sure asking a different random group of people on the Internet will give you markedly more reliable answers. I'd think it was better to ask the manufacturer about their certification for use in dwellings, and with that in hand find an SE willing to design and sign off on it.

    Two specific points about them stand out to me though:
    - Thin joint adhesive is normally rollered on to the flat surface of blocks AIUI. How would you apply it?
    - Since the blocks don't contain reinforcement AFAICT, I doubt very much whether they can be used as lintels. Again the certification will tell you.

    What PiH said about Porotherm blocks makes sense. They seem like a better option to me, but what do I know?
  3.  
    Posted By: Kev.kI also like the idea of a 300mm thick concrete house with EWI over a very basic (my budget) 140mm timber frame.

    Where does the 140 timber frame come into the construction? Standard EWI is glued straight on to the wall, rendered over with glass mesh incorporated then a weather coat of thin film acrylic (or silicon based) render. Very DIYable.

    You would finish up with a house with a high thermal mass !!

    I had a quick look at the buildhub thread mentioned above - there was some support but most were suggesting a more standard (for houses) approach which for your reasons is not appropriate.

    You will need the support of the manufactures, the BC and your SE

    By the way if you make sure that the Html button is selected (below the comments box) then the quotes come out in the customary blue box.
    • CommentAuthorKev.k
    • CommentTimeJan 12th 2020
     
    <blockquote><cite>Posted By: djh</cite>I see you've already had a long conversation at<a href="https://forum.buildhub.org.uk/topic/12860-concrete-lego-blocks-and-bc/" rel="nofollow">https://forum.buildhub.org.uk/topic/12860-concrete-lego-blocks-and-bc/</a>I'm not sure asking a different random group of people on the Internet will give you markedly more reliable answers. I'd think it was better to ask the manufacturer about their certification for use in dwellings, and with that in hand find an SE willing to design and sign off on it.

    Two specific points about them stand out to me though:
    - Thin joint adhesive is normally rollered on to the flat surface of blocks AIUI. How would you apply it?
    - Since the blocks don't contain reinforcement AFAICT, I doubt very much whether they can be used as lintels. Again the certification will tell you.

    What PiH said about Porotherm blocks makes sense. They seem like a better option to me, but what do I know?</blockquote>

    So you think it’s not a good idea to ask the same question on a different forum? I disagree.
    • CommentAuthorKev.k
    • CommentTimeJan 12th 2020
     
    <blockquote><cite>Posted By: Peter_in_Hungary</cite><blockquote><cite>Posted By: Kev.k</cite>I also like the idea of a 300mm thick concrete house with EWI over a very basic (my budget) 140mm timber frame.</blockquote>
    Where does the 140 timber frame come into the construction? Standard EWI is glued straight on to the wall, rendered over with glass mesh incorporated then a weather coat of thin film acrylic (or silicon based) render. Very DIYable.

    You would finish up with a house with a high thermal mass !!

    I had a quick look at the buildhub thread mentioned above - there was some support but most were suggesting a more standard (for houses) approach which for your reasons is not appropriate.

    You will need the support of the manufactures, the BC and your SE

    By the way if you make sure that the Html button is selected (below the comments box) then the quotes come out in the customary blue box.</blockquote>

    Sorry I did not word that well. I meant I would prefer a block house to the alternative of a basic timber frame.
  4.  
    Posted By: Kev.kSorry I did not word that well. I meant I would prefer a block house to the alternative of a basic timber frame.

    And you didn't put the Html marker on either:devil:
    •  
      CommentAuthordjh
    • CommentTimeJan 12th 2020
     
    Posted By: Kev.kSo you think it’s not a good idea to ask the same question on a different forum? I disagree.

    Actually, if you look at what I wrote that isn't what I said. I suggested a concrete course of action that is better IMHO, and I asked a couple of specific questions that you haven't bothered to answer.

    Oh and yes, please use the HTML button. :bigsmile: :devil:
    • CommentAuthorbhommels
    • CommentTimeJan 12th 2020 edited
     
    Although it does not answer your question about whether building control will like it or not, this is the green building forum after all, so:
    The CO2 footprint of the concrete block house will be enormous: producing a kg of cement releases 0.9kg of CO2. A timber frame house is constructed out of renewable material, so it could be argued its CO2 footprint is (close to) zero.
    It would be an environmental disaster if all new houses were built of concrete LEGO the way you propose.
    • CommentAuthorKev.k
    • CommentTimeJan 12th 2020 edited
     
    Posted By: bhommelsAlthough it does not answer your question about whether building control will like it or not, this is the green building forum after all, so:
    The CO2 footprint of the concrete block house will be enormous: producing a kg of cement releases 0.9kg of CO2. A timber frame house is constructed out of renewable material, so it could be argued its CO2 footprint is (close to) zero.
    It would be an environmental disaster if all new houses were built of concrete LEGO the way you propose.


    The blocks are usually made from surplus returned concrete. I would not propose all houses be built this way.

    My site isn’t suitable for icf and I’m being quoted crazy prices by builders.

    The green aspect is that the house will have good thermal mass to retain heat and be well insulated.

    So much of this thermal footprint stuff is rubbish in relation to how most timber frame are built. The frame is made offsite then transported many miles by a long loader, then craned into position onto concrete foundations. Usually have a block skin built too.

    Most are about as airtight as a flat tyre and aren’t built very well. The passive timber frames are different completely but I’ve still read varying opinions from owners. Many say they are not airtight as claimed, and that the tests used are flawed.

    Concrete is essential in the process of building a house. Using surplus returned concrete is “green†imo.
    • CommentAuthorgyrogear
    • CommentTimeJan 13th 2020
     
    I live in a concrete-block house with concrete lower floors and staircase.
    EWI and warm roof.
    I have no heating on, just 3 hrs of log stove in the evening, to warm my tin-foil hat for overnight
    My office is at 19.8°C

    gg
  5.  
    I'm intrigued as to why your site isn't suitable for ICF? Being elevated above a footpath and a road needn't be a problem. Are you worried about form failure during pour?

    Failing that, if it is block laying skills you need you can find no end of bricklaying courses, get yourself on a week's holiday to one of them and buy some profiles and get cracking on it yourself if it is a skill you'd like to have and can spare the time/money for the training. Block on the flat with EWI?
    • CommentAuthorKev.k
    • CommentTimeJan 14th 2020
     
    Posted By: willie.macleodI'm intrigued as to why your site isn't suitable for ICF? Being elevated above a footpath and a road needn't be a problem. Are you worried about form failure during pour?

    Failing that, if it is block laying skills you need you can find no end of bricklaying courses, get yourself on a week's holiday to one of them and buy some profiles and get cracking on it yourself if it is a skill you'd like to have and can spare the time/money for the training. Block on the flat with EWI?


    I was planning to diy with Durisol. Bursts seem relatively common and being elevated above a road is a risk I don’t want to take.

    I got a positive response from the block company. They have built stables, warehouses, underground bunkers and swimming pools. They supplied the blocks for my retaining wall.

    They make lintels up to 2.4m. They are blocks reinforced with steel cages.

    His concern for domestic use was insulation but EWI solves that. They are bonded with a 2 part resin which seems easy enough.

    The reasons I like this product are, I have experience with it, the walls would be up in a day, lack of labour costs and no need to hire full scaffolding.
  6.  
    Durisol/ICF - to limit risk only do 3ft lifts and pours. Likely to get a better overall build as well with fewer voids. Don't let that put you off. At one stage I was hand mixing and pouring ICF forms.

    Your big block idea may well work very well for you, couple of things to be aware of:
    1) Opening sizes - are you going to be able to easily fit suitably sized doors and windows into the apertures you will be able to create? How does this tie in your window and door sizes and locations in your planning permission? Think about lintel sizing in your standard unit sizes, they may be quite deep and most houses will require relatively shallow lintels
    2) DPC - you will need to think how to detail this. I would suggest using liquid DPC such as BlackJack
    3) Opening detailing - need to consider DPM/cill detailing and what it will look like to be watertight and avoid excessive cold bridging, especially with externall wall insulation (which may be helpful in addressing item 1)
    4) Mortgagability - might need to consider a specialist mortgage, last thing you want is a surveyor coming along to release monies and refusing as it isn't a standard masonry wall. Could be awkward to say the least.

    However, all the above could no doubt be overcome - we haven't seen your plans, your site or know your skills - you know all three! All the best with whatever option you choose, be good to hear what you decide and how you get on.
  7.  
    I don't know where you are in the country, but Jamie Anderson at Durisol is one of the good guys IMO and I have a lot of respect for his opinion and advice.

    He sold me on the underslab XPS insulation that I am using for my Passivhaus built workshop.

    He tried to sell me a Durisol solution for the walls but I wanted to go all timber apart from the slab otherwise I would have gone for it.
    • CommentAuthorKev.k
    • CommentTimeJan 14th 2020 edited
     
    I agree Jamie is a good guy. If I could afford to, I would let one of his teams do the whole thing. Isotex is a great product. But my site makes it a diy risk I can’t take. A burst/collapse could actually kill someone so it is a very unusual location. Elevated 2m above a footpath and road.

    If I had a site without these issues I would have ordered isotex already.

    I’m on a tight cash budget with no additional finance.

    My skills are limited. Only experience is with concrete Lego blocks. That was a incline gravity retaining wall with a 1.8m wide base. A house would be simple in comparison.

    The blocks are so varied in size that doors and windows should not cause a issue and they make steel cage reinforced lintel blocks up to 2.4m long.

    I’m also not the first to do this. There is a equally crazy guy in Holland :)
      1CF758C6-7D53-4362-BAE8-18229886551C.jpeg
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