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    • CommentAuthorNovice1
    • CommentTimeSep 9th 2013
     
    We are putting together a Solar Slab, similar to vikings suggestion. Will run excess heat from solar thermal through. We have yet to design / have designed the integrated system but hoped to plan for eventualities. The UFH pipe is spaced at 200mm on reinforcing mesh.
    What concrete specification for 32m2 125mm deep solar slab with UFH pipes, should I be requesting. The concrete company will not suggest and the structural engineer has never worked with a solar slab before.
    The BCO and structural engineer insisted on 1m deep footings to support the walls. I have dealt the the thermal bridge by using marmox block.
    So the walls are supported and all I need is the type of concrete eg. Gen1, Gen2, non-shrinkable etc to do the slab which lies on 280mm EPS.
    What concrete should I order?
    Thanks
    •  
      CommentAuthorSteamyTea
    • CommentTimeSep 9th 2013 edited
     
    Ask the supplier for the density, thermal conductivity and specific heat capacity figures. Then work out the expected inputs and outputs for all the expected temperature ranges.

    Then apply this formula to work out the power delivery:

    Thermal Inertia
    Thermal inertia is defined as [units in square brackets]:

    I = (kρc)½ [tiu = J m-2 K-1 s-½]
    where:
    k = thermal conductivity [W m-1 K-1]
    ρ = density [kg m-3]
    c = heat capacity [J kg-1 K-1]

    Or just pick anything as it probably wont make much of a difference as I suspect that most mixes have similar enough properties.

    Are you going to put some temperature probes in? You can get them on a string or fit individual ones spaced to where you want them.
  1.  
    I don't know why it would be any different to that required by the structural engineer. Ask him what he would normally specify if it weren't a solar slab & order that. To put it another way, what concrete did he assume when he decided 125mm was thick enough?

    David
  2.  
    25N concrete should be fine, we usually space the pipes at 150mm centers.
    • CommentAuthorTimSmall
    • CommentTimeSep 9th 2013
     
    I used a 100 mm thick 25N concrete in my slab - cement was 70% GGBS and 30% portland cement. I didn't use a super-plasticiser, but think I would now - using it will decrease shrinkage cracking and increase thermal conductivity, as well as increasing the strength for a given cement content (by allowing a mix with far less water in it).

    If you don't use a super-plasticiser, then go for a dry mix, and use a vibrating concrete "poker" to settle it. Less water means fewer voids when dried, which in turn means a denser slab (thus higher heat capacity), which also has a higher thermal conductivity.
    •  
      CommentAuthorSteamyTea
    • CommentTimeSep 9th 2013 edited
     
    Posted By: TimSmalland increase thermal conductivity
    Do you want to do that though?
    The Heat Capacity and the Density of concrete does not vary much.
    The Thermal Conductivity varies greatly though, by a factor of 17. This is the real problem as it governs how fast you can transfer the energy into and out of the slab.
    • CommentAuthorTimSmall
    • CommentTimeSep 9th 2013
     
    Had you considered doing a full raft-on-EPS foundation BTW? i.e. the lot sits on medium or high density EPS - no strip foundations, just uses a thicker slab underneath the walls.
    • CommentAuthorTimSmall
    • CommentTimeSep 9th 2013
     
    <blockquote><cite>Posted By: SteamyTea</cite><blockquote><cite>Posted By: TimSmall</cite>and increase thermal conductivity</blockquote>Do you want to do that though?</blockquote>

    My intuition is yes, BICBW. You might need to tweak other parameters tho' - e.g. thickness.


    As to a rough indication of how much difference you'd get, it might be worth looking at table 5, and page 34 of:

    http://www.osti.gov/bridge/servlets/purl/573177-l5FI05/webviewable/573177.pdf

    The example from that paper is table 5 - which shows two identical mixes (a couple of the 'flintshot' ones), except one's a lot wetter than the other.

    When cured and dried, the wet mix ended up at 1.5 W/m·K and and dry mix at 2.3 W/m·K

    As this mix is designed to be pumpable and self-compacting in a borehole, it'll be a lot wetter than a slab mix, but it still shows that the variation is considerable.

    BTW, on page 36 it says:

    "The results obtained for cement-sand grouts can be compared with published data for
    concrete. Thermal conductivity of concrete is dependent on the mineralogical composition of
    aggregate used in the mix, as well 11,s that of the cement paste. Ranges of values for different
    aggregates are provided by Neville (1996), Mindess and Young (1991) and AC1 207.1R (1982). For
    example, quartzite aggregate results in thermal conductivities around 3.5-4.3 W/m.K, whereas basalt
    aggregate concrete has values around 1.4-2.0 W/m.K. Degree of saturation of concrete also
    determines the thermal conductivity. "


    so the locally available aggregate is likely to have a big effect - which could be anything from granite based, to mixed marine aggregates, to limestone...
    •  
      CommentAuthorSteamyTea
    • CommentTimeSep 10th 2013
     
    Posted By: TimSmalltweak other parameters tho' - e.g. thickness.
    I go along with that and is possibly the easy way of doing it.

    Posted By: TimSmallbut it still shows that the variation is considerable.
    Does seem to be, I just looked at the Engineering Toolbox site for my figures. They showed a k of 0.1 -1.7, think I may have missed the decimal point.:shamed:
    I once heard a fellow talking about using crushed glass as an aggregate.
    •  
      CommentAuthordjh
    • CommentTimeSep 10th 2013
     
    Posted By: Novice1The concrete company will not suggest and the structural engineer has never worked with a solar slab before.
    The BCO and structural engineer insisted on 1m deep footings to support the walls. ...
    What concrete should I order?

    Approaching the problem from a different direction, does the BCO insist that the engineer signs off on the floor? If so, and I expect the answer is yes, then is your engineer happy to sign off on some concrete spec, despite not having worked in this situation before? If so, then accept what your engineer says. If not, I think you'll need to find another engineer who will take responsibility, perhaps via advising your engineer or perhaps by replacing him.
    • CommentAuthorNovice1
    • CommentTimeSep 11th 2013
     
    Excellent! Makes the considerations much clearer.
    Few questions
    1. Temperature probes
    a. Does anyone have the specs or source of temperature probes.
    b. String or fit individually?? Which is easier to install?
    c. Anyone in the East Anglia area who could oversee the installation and integration of this part of the system?

    2. Concrete spec - So 25N concrete ( 70% GGBS and 30% portland cement) + a super-plasticiser
    a. Does anyone know an eco-friendly structural engineer who has worked with these slabs
    b. I do have a very good working relationship with my structural engineer so would like to keep that going. What salient points would I need to put to him to convince him of the wisdom and safety of the solar slab?

    3. Thermal Conductivity – Brain ache!! :-)
    a. What aggregate should I specify if I do have a choice?
    b. Concrete may need to be pumped- Is it worth the extra site time and labourer cost to get a dry mix?

    4. Foundation spec- Too late I’m afraid, considered full raft-on-EPS foundation but vetoed by structural engineer and BCO conservatism and nearby trees

    Thanks
    •  
      CommentAuthorSteamyTea
    • CommentTimeSep 11th 2013 edited
     
    Posted By: Novice1Few questions
    1. Temperature probes
    a. Does anyone have the specs or source of temperature probes.
    b. String or fit individually?? Which is easier to install?
    c. Anyone in the East Anglia area who could oversee the installation and integration of this part of the system?


    I would go with the 1 Wire sensors from Dallas, they can be either individual or on a string as each has a unique identifier. Singles will take more wiring, single string may have reliability issues if the wire gets broken.
    Alternatively you could go for holes in the slab with iButtons dropped down them. That way you get individual loggers as well. Just pull the iButtons out when you want to read the temperature.

    The spacing is the tricky one as without being able to modify their position if cast in place you will get what you get.
    A bit of statistics could help you decide on the number for each position though. Would have to think a bit about that though. Some position will be fixed. Centre, corners, any areas of concern (different heights or slab thickness). The rest could be randomly assigned either by the Monte Carlo method (just random scattering) or by creating a grid and randomly assigning a probe to that grid.
    Sampling frequency is also tricky, and may exclude the iButtons.
    Would you want to sample at just fixed times, just when the slab is being charged or discharged, or a combination of both? Fixed times is easiest, but the resolution becomes important, but that can be established after a few weeks from the data (standard error and degrees of freedom calculations will help you there)
    What you are trying to show is important as well (where I came a bit unstuck once when doing this). Is it just that the slab is hotter than the room or is it that the slab can heat up faster than the room, or cool down slower than it can be heated.

    How long have you got till you have to decide about fitting them?
    •  
      CommentAuthordjh
    • CommentTimeSep 11th 2013
     
    Posted By: Novice1considered full raft-on-EPS foundation but vetoed by structural engineer and BCO conservatism and nearby trees

    Interesting; nearby trees was exactly the reason that I did go for a raft-on-EPS! Well, one of the reasons. I did have to pay an engineer who understood the system to design the foundation though; the one I used for the rest of the house wasn't comfortable about designing it.

    I'd go for 1-wire sensors too. There are various websites that sell waterproof ones, including ebay. The website owners might have some leads to people who could help you.
    • CommentAuthorNovice1
    • CommentTimeSep 11th 2013
     
    Thanks djh and Steamy...

    1. Temperature probes
    a. Is this what we mean.
    http://www.ebay.co.uk/itm/DS18S20-Temperature-Sensor-1-Wire-Dallas-Maxim-/130621920626?pt=UK_Computing_Other_Computing_Networking&hash=item1e69ac5572

    b. How does knowing the temperature of each part of the slab change what we do? Surely we will not have any control of different parts of the slab. Does it vary by that much? How do you manage your slabs during the seasons.

    c. Anyone in the East Anglia area who could;-
    i. oversee the installation and integration of this part of the system?
    ii. Has a solar slab installed and functioning. The Viking 3Ds make it look so simple

    2. Concrete spec - So 25N concrete ( 70% GGBS and 30% portland cement) + a super-plasticiser
    a. @djh who is your eco-friendly structural engineer who has worked with these slabs and understands the system
    b. What salient points would I need to consider wrt function, longevity and strength of the solar slab?

    3. Thermal Conductivity –
    a. What aggregate should I specify if I do have a choice?
    b. @djh did you get a dry mix?


    @steamy - I was planning to pour the slab in the next 2 weeks but the info and questions probably mean I'll delay and get it right. Just need a basic understanding of how experienced guys on here have installed and used the slab through the seasons



    Thanks
    •  
      CommentAuthorSteamyTea
    • CommentTimeSep 11th 2013
     
    Posted By: Novice1Is this what we mean.
    I use the DS18B20, but they are all similar.
    Posted By: Novice1How does knowing the temperature of each part of the slab change what we do?
    This is really what you will be establishing after the event. All the temperature readings will tell you is what is happening, not much you can do once it is poured.
    The slab will not have a consistent temperature, but probably not a great variation. What I would expect to happen is that there is less variation in the centre of mass than on the edges.
    Posted By: Novice1How do you manage your slabs during the seasons.
    Not got one, but I may try and see if I can knock a quick model of one up and see what happens (notice that there are a couple of storage heater bricks outside my neighbours house).

    Posted By: Novice1Anyone in the East Anglia area who could;-
    Other side of the country, the warm wet side :bigsmile:
    • CommentAuthorNovice1
    • CommentTimeSep 12th 2013 edited
     
    Thanks. Beginning to understand. Less questions

    Solar slabs - Anyone East of Steamy who could;-
    i. oversee the installation and integration of this part of the system?
    ii. Has a solar slab installed and functioning through the seasons.

    2. Concrete spec –
    a. @ Viking - Any arguments I can put forward for the use of 25N concrete?
    b. What are the temperature ranges we are talking about and how does it compare to a south facing passive house slab?
    c. Should I ask the concrete suppliers to add reinforcing fibres?
    d. Has anyone with a Solar slab experience problems – eg. cracking etc


    3. Thermal Conductivity –
    a. What aggregate should I specify if I do have a choice?
    b. @djh did you get a dry mix?

    Thanks
    • CommentAuthorSteveZ
    • CommentTimeSep 12th 2013
     
    We are now at the stage of getting ready to form our slab garage floor, and I have the PEX-Al-PEX pipe ready to place in the new slab (installed just in case I need a heated garage/workshop floor - what bliss!) The point about using a dry mix with a plasticiser is very useful, so thanks again to all contributors. I don't think I'll be installing any probes - my builder already thinks I'm barking mad :bigsmile:
    • CommentAuthorNovice1
    • CommentTimeSep 12th 2013 edited
     
    @SteveZ
    LOL - I know exactly what you mean... I keep wondering if the plumber, concrete company, BCO and structural engineer are going to have me sectioned as well!!
    •  
      CommentAuthorSteamyTea
    • CommentTimeSep 12th 2013
     
    Sad isn't it that the building industry is so conservative.
    •  
      CommentAuthordjh
    • CommentTimeSep 12th 2013
     
    Posted By: Novice1Temperature probes - Is this what we mean.

    Yes, or
    http://www.ebay.co.uk/itm/Waterproof-Digital-Thermal-Probe-or-Sensor-DS18B20-DS18S20-Arduino-Sensor-924-/350708625289?pt=UK_BOI_Electrical_Components_Supplies_ET&hash=item51a7dcef89

    FWIW, I haven't bothered with any sensors under the slab or EPS. I have put a piece of drainpipe vertically alongside the house to a depth of 1.3 m, so I can drop any kind of probe down that to get a general idea of conditions down below. But then I'm not building a solar slab, or even UFH.

    Regarding your other questions: please note that I do NOT have a solar slab, I am building a concrete-raft-in-EPS-bucket. The engineer is expert in that system. I have no idea whether he knows anything about solar slabs. Also, we are going to pump the concrete so no, it won't be a dry mix.
    •  
      CommentAuthorSteamyTea
    • CommentTimeSep 13th 2013
     
    Right
    Part 1 of the solar slab silly experiment is under-way. I cobbled together a temperature data logger from one of my Pi's, sat a paving slab on top of some pipes buried in insulation. Created a heat source from an old fishtank heater and pump.
    At the moment it is just sitting in my shed with the pump running but no extra heating.
    Part 2 will be turning the heating on.
    Uploading a shaking video of the setup to Youtube. Should be there in about an hour (so after noon).
    http://youtu.be/xe01cHpe7-o
    •  
      CommentAuthorSteamyTea
    • CommentTimeSep 13th 2013
     
    Right, after letting it cool for a while I started to heat it up. Then looked at the data and realised that I was reading one sensor twice. So changed the code and let it cool again. I turned the pump off as well.
    Cooled quite nicely.
    Have now turned the pump and heater on and shall log it over night (Friday the 13th should not make any difference, I expect to have a shed in the morning).

    So below is the cooling curve. I should have put a logger in the shed to see what the ambient temp was, but may do that when and if I run the test again.
    •  
      CommentAuthorSteamyTea
    • CommentTimeSep 14th 2013
     
    After a bit of mucking about I changed the pipe to copper under the slab.
    Bit hard to tell what is caused by the water pipe transmitting energy or if it was the sunny day.
    But here is a chart. Shall turn it all off tonight and let it cool, fit an ambient temp probe, a return flow temp one and see what happens then.
    Shall also see if I can get the water to go hotter. May just be a case of insulating the water tank. Think it is about 24°C at moment.
    • CommentAuthorNovice1
    • CommentTimeSep 20th 2013
     
    Pretty graph ST
    Wonder if you could simulate the 4 seasons :-) and mimic the slabs function inter-seasonally

    About to order So 25N concrete + a super-plasticiser + mesh + 3 sensors + expansion joints
    •  
      CommentAuthorSteamyTea
    • CommentTimeSep 20th 2013 edited
     
    I had enough trouble getting temperature into it as it was. Though it was a quick and dirty experiment. Shows how hard it is to get low temperature heat into a slab.
    I have broken down the set up now as I am on a new project, but shall try and get the last of the data posted up.

    Which sensors did you go for in the end?
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