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Green Building Bible, Fourth Edition
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    • CommentAuthoralexeix
    • CommentTimeSep 27th 2022
     
    Hi,

    We’ve moved into a 1950s semi and are planning to extend and do a loft conversion, so we’ll max out the insulation in the new areas.

    The original walls are of cavity wall construction, but seem quite thin.
    The thickness is 9-10 inches (approx 230-255mm).
    That’s a pretty small gap between the bricks, so is it viable to do cavity wall insulation or should we concentrate on insulating the new build areas, inside the floors of the existing areas, etc.?
    We’ll be getting new windows and are considering going triple glazed, but our budget is limited, so we want to spend where we’ll see the most benefit.

    We’ve considered internal/external insulation panels, but we want to check the viability of cavity wall insulation first.
    Internal panels would create a lot of mess and external would look weird, since our attached neighbour doesn’t have the same.

    Does anyone here have experience of such thin cavities?
    Thanks!
    •  
      CommentAuthorfostertom
    • CommentTimeSep 27th 2022
     
    Send pics!
    • CommentAuthorjon
    • CommentTimeSep 27th 2022
     
    As Tom says.

    Very small gap. Unusual. Any form of filling may not work. Internal insulation can be problematic.

    It's not that expensive to go full on in new-build areas. For example a 150 cavity with 100 insulation isn't all that much more expensive than the standard (ties etc available off the shelf).
    •  
      CommentAuthordjh
    • CommentTimeSep 27th 2022
     
    If it was me, I would open up at least one part of the wall so I could see (and photograph as Tom suggests) the wall construction and cavity. It seems likely that any cavity will be too narrow to be able to provide a reasonable amount of insulation by itself. It also seems fairly unusual for the 1950s, hence my desire to check.

    EWI can be finished neatly where your house joins your neighbour. Or another possibility is to persuade your neighbour to join you and insulate theirs at the same time, hopefully with a consequent reduction in cost.
    • CommentAuthoralexeix
    • CommentTimeSep 27th 2022
     
    Sincere question - what is the benefit of opening up the wall?
    Based on your answers, I guess there’s either a minimal gap or maybe even none at all.
    Would rather not create unnecessary mess. 🙂

    The brickwork has no headers, so it looks like there is probably an internal and external brick course.

    What are the problems with internal wall insulation you mentioned? I’m aware that you need to ensure that there’s a system for moisture control (MVHR), plus if it’s not done properly you can end up with mould issues.
    Anything else?

    I was favouring external, but a builder friend made me think again about internal.

    Seems like we can write off cavity insulation.
    😄

    Thanks.
    •  
      CommentAuthorfostertom
    • CommentTimeSep 27th 2022
     
    Posted By: alexeixwe can write off cavity insulation
    Right!

    Posted By: alexeixWhat are the problems with internal wall insulation
    Fundamentally, IWI robs the wall of any warming from within, leaves it stone-cold like never befoire, hence liable to intersitial condensation, hence freeze/thaw/spalling risk. That sets a fairly low safe standard of insulation, if IWI, so the wall still gets some warming from within. Apart from that, loss of internal space, fitting around wall objects, insulating wall within floor thickness and abutting partition thickness (impossible if brick partitions, so major thermal bridge). Total faff, very second-best, only if EWI is really impossible. If attempting an internal VCL as part of it, problems double, reliabile continuity almost impossible.
    • CommentAuthoralexeix
    • CommentTimeSep 27th 2022
     
    Right, I had read about the problem of the brickwork freezing and crumbling.
    Thanks for jogging my poor memory!

    External it is then. Sorted.

    Thanks very much for the help!
  1.  
    IWI got a bad rep due to some ill-considered computer simulations in the early 2000s, which is a pity as a lot of houses were subsequently not-very-insulated for "safety" and lost lots of heat as a result. More recently, organisations such as Historic Scotland have done real-world trials and found that IWI can be installed to fairly good u-values with no condensation.

    A drawback of retrofit EWI is that it cannot be joined onto the floor insulation, making a cold bridge zone all round the base of all the walls. It's also difficult (though not impossible) to join satisfactorily to the ceiling insulation, especially along the gable walls. It's also difficult to do DIY so you are in the expensive market for specialist installers (tight at the moment as everyone is thinking about this). If you have unfilled cavities then cold air will circulate through them inside the EWI, negating it's effect.

    Drawbacks of IWI are that it is messy (unless you are redecorating anyway). It's difficult in kitchens and bathrooms unless you take out all the units. It is difficult (but not impossible) to make it continuous from room to room across the internal walls. You don't usually notice the loss of internal space IME, but if there is say a narrow stairwell then you'll notice.

    So neither is perfect, you need to weigh the issues for your particular home and make a choice. You can also mix eg IWI on a visible front elevation and EWI round the back. We went IWI on our last home and are leaning towards EWI on the current one.
    •  
      CommentAuthorfostertom
    • CommentTimeSep 27th 2022 edited
     
    Posted By: WillInAberdeendone real-world trials and found that IWI can be installed to fairly good u-values with no condensation
    Depends heavily on the breatheability and water repellency (or opposite) of the masonry. Good breatheability will help it dry out easily if strong insulation causes interstitial condensation to occur; water repellency will minimise rain wetting, if that's happening as well as interstitial condensation. If both those factors are unfavourable, water can accumulate in the wall year by year, never fully re-drying, and freeze/thaw sets in, which may cause spalling. Unfortunately, good breatheability, like limestone rubble in lime mortar, tends to be accompanied by rain absorbency. Rain resistance, like engineering bricks in strong mortar, will be less breatheable. Needs assessing - not certain or easy.
    •  
      CommentAuthordjh
    • CommentTimeSep 27th 2022
     
    Posted By: alexeixSincere question - what is the benefit of opening up the wall?
    Well if you're considering CWI then you need to know what you're dealing with.

    Based on your answers, I guess there’s either a minimal gap or maybe even none at all.
    Would rather not create unnecessary mess.
    As Will mentioned, you probably need to fill the cavity as well if you're doing EWI. The amount of mess by inspecting will be minimal in the grand scheme of things.
    •  
      CommentAuthordjh
    • CommentTimeSep 27th 2022
     
    Posted By: WillInAberdeenA drawback of retrofit EWI is that it cannot be joined onto the floor insulation, making a cold bridge zone all round the base of all the walls.
    That's true but the problems can be minimised by installing perimeter insulation either down alongside the foundation or horizontally out a bit under the garden.

    And if you're keen like wookey, :bigsmile: you can knock out the bottom row of bricks and replace them with a layer of perinsul or similar, one or two at a time.
    • CommentAuthortony
    • CommentTimeSep 27th 2022
     
    EWI for me, CWI too thin even if it was 50 or 100mm

    Like the idea of perimeter insulation, just run the EWI down to top of concrete footings.
  2.  
    Posted By: fostertomDepends heavily on the breatheability and water repellency (or opposite) of the masonry
    This is a brick cavity wall - the outer leaf is already unheated, and the inner leaf is protected from driven rain by the cavity, which is breathable. None of those factors change if IWI is added, any more than if CWI were added. In that regard IWI is better than CWI, as the cavity stays open and breathing/draining.

    The water repellency question was IIRC the flaw with the early generation of Wufi models which predicted unduly dire consequences for IWI - the users didn't have site specific data so they just used the default (worst case) value in the software. It was noted at the time that there didn't seem to be many thousands of houses falling apart (as the software predicted there should be) but that was glossed over!

    Posted By: djhperimeter insulation
    there was a thread a while back where someone modelled this in Therm (ok, more software) - effect was strikingly disappointing, unless the downstand was several metres deep - a foot or two deep didn't add much to the average floor-to-air path length. Put me off a bit.

    Posted By: djhknock out the bottom row of bricks
    that's... brave! Both leaves of the cavity wall?
    •  
      CommentAuthorfostertom
    • CommentTimeSep 27th 2022 edited
     
    (I see this crossed with Will's post above. Nice controversy!)

    Or even out and down over the toe of the conc strip footing - considerably helps lengthen the heat path through subsoil, down 150 further + outward 300 further + up 150 further - 600 more heat path for 150 deeper trench!

    If of good depth, like 750-900 deep below GL, I'm begining to think this works better than a typical new insulated slab within extg walls, which are a massive thermal bridge at the very line where temp gradient is steepest and most of the heat goes out.

    Best as ordinary EPS, which gets wet but drains out again, rather than expensive plastic foam insulations, which are claimed to not soak up water but studies show do slowly absorb it and never let it out again. The EPS can get wet but the trench mustn't have standing water - so make the trench into a french drain, perforated pipe in bottom, sharp clean aggregate fill around. The french drain has to have somewhere to drain out to.

    About the fear of rats burrowing into underground EPS (having come up the plastic perforated drain and eaten thro it), I realised recently that the sharp stone fill against the EPS should deter a rat? No need to think of paving slabs stood up against the EPS, or stainless mesh as ratproof protection?
    •  
      CommentAuthorfostertom
    • CommentTimeSep 27th 2022
     
    So what do we consider safe IWI? I'm architecting on an edwardian 4up 4down villa-style farmhouse, 500thk rubble in lime mortar, brick quoins, too nice to EWI (they say), so IWI it is, Dartmoor but quite sheltered. 100-120 EPS with plasterboard?
    •  
      CommentAuthorfostertom
    • CommentTimeSep 27th 2022
     
    Was it http://www.greenbuildingforum.co.uk/newforum/comments.php?DiscussionID=6562&page=1, when an02ew jumped in? He said:

    "i desided to to check out the difference between using the wing insulation method of Leca VS simply extending the EWI into the ground as a blade, the later potentially easier so long as the wall extends down onto a found.

    i modelled the Leca wing at 2 bags deep extending out from the wall by the lenght of a bag this acheived 1.78W/mK

    From modelling these 2 junction types its clear that extending the EWI down the face of the external wall is only equal to the Leca wing insulation when it extend beyond 600mm deep. This may not be acheivable with pre foundation construction."

    I agree the horizontal wing (of Leca) is a lot less effective than the downward 'blade' (of EWI), because the heat path length is only the horizontal wing plus end conditions, whereas the blade is both down and up plus horizontal under its bottom. If the blade can be only 600-ish of less, then it has to be supplemented with wing.
  3.  
    That was the thread, but read on through it to the subsequent discussion about why the thermal bridge value was so disappointing. (He actually found that the 'blade' was no more effective than the 'wing' configuration, unless the blade was >>600mm deep, ie extending below foundation depth).

    From the basic conductivity physics, it's not only the length of each possible heat path that is relevant, but also the x-section area of that path. If we imagine all the possible heat flow routes under the wall to the surface, they pass through a x-section area extending several metres deep below the wall, mostly in gentle diverging curves to emerge at the surface several metres beyond the wall. So the extra length of the deeper paths, is compensated by the extra x-section area they have available to flow through, IE the deeper/longer/wider paths can carry lots of heat compared to the shallower/shorter/narrower paths.

    To significantly reduce the heat flow, we'd need to block significantly many of those possible paths, deep as well as shallow, and 600mm depth of perimeter insulation doesn't cut enough of them off.

    Going well off topic now...!
    •  
      CommentAuthorfostertom
    • CommentTimeSep 28th 2022 edited
     
    Agreed 600dp isn't really a blade, becomes the wing version, which has to extend 6x as wide as the blade is deep (only 1-sided not 2- x Leca only 1/3 the insulativeness of EPS) for same effect. I'm talking
    Posted By: fostertomof good depth, like 750-900 deep below GL

    I know that all heat paths have be summed, but the inboard ones are plenty long enough already; the blade makes a drastic difference to the outer ones, which as we know account for the vast majority of slab loss. Also I intuit that x-section bunches much thinner at the tight heat-path bend under the bottom of the blade.

    Along with http://www.greenbuildingforum.co.uk/newforum/comments.php?DiscussionID=17578&page=1#Item_21, it looks like a 3-cornered duel - Therms at dawn! Not clear who an02ew would be seconding.
    • CommentAuthorMike1
    • CommentTimeSep 28th 2022 edited
     
    Posted By: fostertomSo what do we consider safe IWI?
    Based on WUFI simulations, a U-value around 0.5 seems 'safe' when driving rain penetration is prevented (see "Breaking the Mould" by Joseph Little)

    On the other hand, Historic Environment Scotland went down to 0.19 in one of their real-world trials, apparently without ill-effects during 18 months post-installation monitoring (see 'Refurbishment Case Study 4' https://www.historicenvironment.scot/archives-and-research/publications/publication/?publicationId=651e6f16-087f-408b-ab3d-a59300fd971a). However their studies are all based on vapour-permeable insulation, not EPS (except as beads).
  4.  
    Prof Little was 100% adamant in 'Breaking the Mould' that the 0.5 U value was only applicable to west-facing walls in Dublin constructed from particular type of concrete block they have there and absorbing a very high % of driven rain into the concrete, insulated with impermeable insulation. He said that if anyone else was insulating a different wall in a different climate, they should not copy that number.

    Lo and behold, everyone copied that number!

    AIUI he's still involved in this field and has worked with historic Scotland, who are insulating to 0.19.

    (Edit: reading back BtM pt5, Little felt that U= 0.27 was "acceptable" if driving rain penetration was not at very high levels, and other numbers for different grades of brick. He was up front that the computer predictions of widespread damp didn't match real world experience, and suggested real world tests for verification.)

    As Little and FT said, the 'safe' number depends very much on the particular wall and the local microclimate.

    Other considerations are that cold bridges (if present) make it pointless to EWi/IWI to very low U values. Also the embodied carbon of certain insulation and render materials will cause net damage if put on thickly (they will not save enough carbon to payback their manufacturing, before the imminent decarbonisation of energy 'renders' them superfluous). And the economic cost-benefit sweet spot is probably still 0.5.

    Tom's farmhouse likely has sections of wall that were never historically heated, eg gable walls above ceiling level, below susp floor levels, porches/outbuildings, pantry etc. A check for damp there might give clues as to effect of IWI heat conservation?
    • CommentAuthorshortsy
    • CommentTimeSep 29th 2022
     
    Bit surprised that 50mm cavity isn't worthwhile? I'm getting a quote for 50mm Thermabead for a 1990s townhouse. They have calculated it would reduce U values by half from around 0.75 to around 0.38. Surveys have shown the cavities are clean.
    • CommentAuthorwookey
    • CommentTimeOct 13th 2022
     
    Posted By: alexeixDoes anyone here have experience of such thin cavities


    Yes. My first house (1930s semi) had ~9" walls. We assumed they were solid. When I eventually broke in we found the inner leaf was narrow (~70mm) cinder block (and the outer 100mm brick), so there was an approx 30mm cavity. We had already decided to do IWI by then so ignored it.

    These days (that was 30 years ago), I'd just say that 30mm of insulation is uselessly little so you need to do EWI and/or IWI anyway. It's a good idea to fill the cavity with something, just to avoid heat loss from air circulation. If doing good EWI then you might want to fill it with something solid and benefit from the thermal mass (one of fostertom's favourite suggestions), but more typically you'd fill it with EPS beads (which flow well). CWI installers can no doubt advise on best fill for narrow cavities.
    • CommentAuthorwookey
    • CommentTimeOct 13th 2022 edited
     
    Posted By: WillInAberdeenthere was a thread a while back where someone modelled this in Therm (ok, more software) - effect was strikingly disappointing


    I've modelled this in therm. It does make a significant difference and is well worth doing. I suppose I'll have to dig some numbers out now to back this up (or even write my web-page up: http://wookware.org/house/retrofit/)
    But fundamentally change the heat-loss path to cold outside from ~250mm of masonry to a couple of metres of dirt. Dirt is not a great insulator but 2m of it provides a useful thermal resistance. What you don't do is change the heat-loss to the 12C dirt so it helps significantly when it is properly cold outside but not in more middling weather.

    Essentially you fix a large thermal bridge, which is always a good thing.
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